• Title/Summary/Keyword: Centrifugal stress

Search Result 130, Processing Time 0.022 seconds

Shape Optimization of Impeller Blades for 15,000 HP Centrifugal Compressor Using Fluid Structural Interaction Analysis (15,000 마력급 원심식 압축기 임펠러 블레이드의 유체-구조 연성해석을 이용한 형상최적설계)

  • Kang, Hyun Su;Oh, Jeongsu;Han, Jeong Sam
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.38 no.6
    • /
    • pp.547-556
    • /
    • 2014
  • This paper discusses a one-way fluid structural interaction (FSI) analysis and shape optimization of the impeller blades for a 15,000 HP centrifugal compressor using the response surface method (RSM). Because both the aerodynamic performance and the structural safety of the impeller are affected by the shape of its blades, shape optimization is necessary using the FSI analysis, which includes a structural analysis for the induced fluid pressure and centrifugal force. The FSI analysis is performed in ANSYS Workbench: ANSYS CFX is used for the flow field and ANSYS Mechanical is used for the structural field. The response surfaces for the FSI results (efficiency, pressure ratio, maximum stress, etc.) generated based on the design of experiments (DOE) are used to find an optimal shape for the impeller blades, which provides the maximum aerodynamic performance subject to the structural safety constraints.

Stress Analysis and Life Evaluation of Rotor and Retaining Ring of Generator for fossil power plant (화력용 발전기 회전자 및 리테인 링의 응력해석 및 수명평가)

  • Lee, Ji-Moon
    • Proceedings of the KSME Conference
    • /
    • 2004.11a
    • /
    • pp.148-153
    • /
    • 2004
  • This paper represents that parts of a large generator operating in 1000 MW are affected by centrifugal forces due to high-speed rotation in 3600 rpm and 3D FEM Analyses are required to obtained the structural reliability of the generator. From these results, one would know the weakest locations and the stress distributions. The fatigue life is calculated in order to grasp the remaining life of generator. 2D and 3D analyses are performed to calculate stresses of the generator rotor and the retaining ring. From 2D results, we find the SCF at the slot and sub-slot of the rotor. 3D analysis is applied at the end part of generator rotor, which represents complex geometry, and rotor and retaining ring shrink thermally. With these results, designers of rotor and retaining ring can compare with the results of design code and verify the stress distributions of generator rotor and retaining ring, and then calculate the remaining life from the low-cycle fatigue data.

  • PDF

Shape Optimization of a Rotating Cantilever Beam Considering Its Modal and Stress Characteristics (회전 외팔보의 진동 및 응력 특성을 고려한 형상 최적화)

  • Yun, Yeong-Hun;Yu, Hong-Hui
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.25 no.4
    • /
    • pp.645-653
    • /
    • 2001
  • It is well known that natural frequencies increase when a cantilever beam rotates about the axis perpendicular to its longitudinal axis. Such phenomena that are caused by centrifugal inertia forces are often referred to as the stiffening effects. Occasionally it is necessary to control the variation of a natural frequency or the maximum stress of a rotating beam. By changing the thickness of the rotating beam, the modal or the stress characteristics can be changed. The thickness of the rotating beam is assumed to be a cubic spline function in the present work. An optimization method is employed to find the optimal thickness shape of the rotating beam. This method can be utilized for the design of rotating structures such as turbine blades and aircraft rotary wings.

Differential settlements in foundations under embankment load: Theoretical model and experimental verification

  • Wang, Changdan;Zhou, Shunhua;Wang, Binglong;Guo, Peijun;Su, Hui
    • Geomechanics and Engineering
    • /
    • v.8 no.2
    • /
    • pp.283-303
    • /
    • 2015
  • To research and analyze the differential settlements of foundations specifically, site investigations of existing railways and metro were firstly carried out. Then, the centrifugal test was used to observe differential settlements in different position between foundations on the basis of investigation. The theoretical model was established according to the stress diffusion method and Fourier method to establish an analytical solution of embankment differential settlement between different foundations. Finally, theoretical values and experimental values were analyzed comparatively. The research results show that both in horizontal and vertical directions, evident differential settlement exists in a limited area on both sides of the vertical interface between different foundations. The foundation with larger elastic modulus can transfer more additional stress and cause relatively less settlement. Differential settlement value decreases as the distance to vertical interface decreases. In the vertical direction of foundation, mass differential settlement also exists on both sides of the vertical interface and foundation with larger elastic modulus can transfer more additional stress. With the increase of relative modulus of different foundations, foundation with lower elastic modulus has larger settlement. Meanwhile, differential settlement is more obvious. The main error sources in theoretical and experimental values include: (a) different load form; (b) foundation characteristics differences; (c) modulus conversion; (d) effect of soil internal friction.

Determination Method of Centerpost Distance of Interior Permanent Magnet Synchronous Motor for Electric Vehicle Traction Motor considering Mechanical Safety

  • Kim, Sung-Jin;Kim, Yong-Jae;Jung, Sang-Yong;Suzuki, Kenji
    • Journal of international Conference on Electrical Machines and Systems
    • /
    • v.2 no.1
    • /
    • pp.51-56
    • /
    • 2013
  • With the active development of hybrid electric vehicle (HEV), the application of interior permanent magnet synchronous motor (IPMSM) has been expanded. As wide driving region of IPMSM for electric vehicle (EV) traction motor is required, many studies are conducted to improve characteristics of a motor in both low and high-speed driving regions. A motor in high-speed driving region generates (produces) large stress to the rotor. Thus, the rotor needs to be designed considering the mechanical safety. Therefore, in this paper, we conducted stress analysis and electromagnetic analysis to determine the centerpost's distance which is considered important during the design of IPMSM for EV traction motor in order to secure mechanical safety and satisfy specifications of output requirement.

Shape Design of IPMSM for the Reliability Improvement of Traction Motors (견인용 IPMSM의 신뢰성 향상을 위한 형상 설계)

  • Lee, Ki-Doek;Lee, Ju
    • The Transactions of The Korean Institute of Electrical Engineers
    • /
    • v.64 no.5
    • /
    • pp.817-823
    • /
    • 2015
  • IPMSM for traction motor has high power density and wide operating range. But high power density causes internal temperature rise and it makes big armature reaction which causes irreversible demagnetization. And with wide operating range, rotor rotating fast gets stress from centrifugal force. For this reason, traction motor is designed to considerate stress of rotor and irreversible demagnetization for reliability. This paper explains shape design method of 120kW IPMSM accounting improvement of reliability. Finally, the validity of the analysis and the performance evaluation were verified through testing of the final model.

A Stress Analysis Method for the Rotor Design of an IPMSM Considering Radial Force

  • Kim, Won-Ho
    • Journal of Electrical Engineering and Technology
    • /
    • v.9 no.3
    • /
    • pp.888-892
    • /
    • 2014
  • In the design of the rotor of an interior permanent magnet synchronous motor (IPMSM), the bridge between the permanent magnets helps prevent the scattering of permanent magnets and pole pieces during high-speed operation. In the design of a motor, if the bridge is too thick, its performance will be largely degraded because of flux leakage. Additionally, if the bridge is too thin, its mechanical safety cannot be guaranteed. Thus, an accurate analysis method is required to determine the thickness of the bridge. Conventional stress analysis methods determine the thickness of the bridge by only considering the centrifugal force of the rotors. In this study, however, a method that additionally considers the radial force generated by the air-gap flux density based on the conventional methods is proposed and reflected in the design of a traction motor for electric vehicles. Finally, the validity of this study is verified through a reliability test related to high-speed operation.

High Speed Axial-gap BLDC Mtor Design (고속용 Axial-gap BLDC Motor 설계)

  • Kim, Young-Kwan;Park, Jin-Soo
    • Proceedings of the KIEE Conference
    • /
    • 1998.07a
    • /
    • pp.116-118
    • /
    • 1998
  • This paper describes a basic structure, analysis of characteristics and test method for high speed axial-gap BLDC motor. The newly designed axial-gap BLDC motor has 2-stator disks with 3-rotor disks and is easy to increase power capacity by increasing the numbers of stator/rotor disks. For high speed operating, the rotor is composed of light and strong strength material and has several separated magnets to reduce stress concentraction by centrifugal force.

  • PDF

Experimental Study of Three-Dimensional Turbulent Flow in a $90^{\circ}C$ Rectanglar Cross Sectional Strongly Curved Duct (직사각형 단면을 갖는 $90^{\circ}C$ 급곡관 내의 3차원 난류유동에 관한 실험적 연구)

  • 맹주성;류명석;양시영;장용준
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.15 no.1
    • /
    • pp.262-273
    • /
    • 1991
  • In the present study, the steady, incompressible, isothermal, developing flow in a 90.deg. rectangular cross sectional strongly curved duct with aspect ratio 1:1.5 and Reynolds number of 9.4*10$^{4}$ has been investigated. Measurements of components of mean velocities, pressures, and corresponding components of the Reynolds stress tensor are obtained with a hot-wire anemometer and pitot tube. In general, flow in a curved duct is characterized by the secondary vortices which are driven mainly by centrifugal force-radial pressure gradient imbalance, and the stress field stabilizing effects near the convex wall and destablizing effects close to the concave wall. It was found that the secondary mean velocities attain values up to 39% of the bulk velocity and are largely responsible for the convections of Reynolds stress in the cross stream plane. Therefor upstream of the bend the Reynolds stress are low. Corresponding to the small boundary layer thickness. At successive planes, large values of Reynolds stress were observed near the concave surface and the side wall.

Stress Intensity Factors for the Mixed Mode in Rotating Disks by Boundary Element Method (경계요소법에 의한 회전원판의 혼합 모우드 응력확대계수)

  • Park, S.O.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.13 no.7
    • /
    • pp.148-157
    • /
    • 1996
  • This paper deals with the applicability of linear elastic fracture mechanics under centrifugal force. Stress intensity factors K are calculated as a function of the inclination crack of length 2a, the position at different angular velocities 1200rpm, 2400rpm and at different values of the inclination crack angle .phi. ( .phi. = 0 .deg. , 15 .deg. , 30 .deg. , 45 .deg. , 60 .deg. , 75 .deg. , 90 .deg. ) and are measured in models of rotation disks using a boundary element method. Especially, stress intensity factors $K_{l}$ and $K_{ll}$ obtained separately from the crack tip of the mixed mode, were used to further investigate the influence of $K_{l}$ and $K_{ll}$ on fracture in rotating disks. With the increase in the speed of rotation, the effect of K/ sub l/became larger where as that of $K_{ll}$ became small. For the increase in the inclination crack angle .phi. , a decrease in $K_{l}$ and an increase in $K_{ll}$ were observed.

  • PDF