• Title/Summary/Keyword: Center-plate

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Optimization of Bending Process for the Fabrication of Ultra Precision Metallic Bipolar Plate for Molten Carbonate Fuel Cell (용융탄산염 연료전지용 초정밀 금속분리판 제작을 위한 굽힘 공정 최적화)

  • Lee, C.H.;Ryu, S.M.;Yang, D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.345-348
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    • 2008
  • Metallic bipolar plate for molten carbonate fuel cell(MCFC) is composed of the shielded slot plate and the center plate. Among these, the center plate plays an important role in gas sealing. Therefore, manufacturing of the center plate is considered one of the key issues in MCFC. The center plate is manufactured by bending process. In bending process, springback and recoiling are two main problems. The aim of this article is to optimize the bending process of the center plate regardless of springback and recoiling. To achieve this goal, we proposed the punch having step to reduce springback and recoiling. Using finite element method and $L_9$ orthogonal array, we determined the main factors in the center plate bending process. And we found the optimal bending process condition for the MCFC center plate.

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FEM Analysis of spring back in bending process of center plate for molten carbonate fuel cell (용융탄산염 연료전지용 금속분리판 굽힘 공정의 유한요소 해석을 통한 스프링백 분석)

  • Lee, C.H.;Ryu, S.M.;Yang, D.Y.;Kim, Y.J.;Kang, D.W.;Chang, I.G.;Lee, T.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.220-223
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    • 2009
  • Metallic bipolar plate for molten carbonate fuel cell(MCFC) is composed of the shielded slot plate and the center plate. Among these, the center plate plays an important role in gas sealing. Therefore, manufacturing of the center plate is considered one of the key issues in MCFC. The center plate is manufactured by bending process. In bending process, springback and recoiling are two main problems. By using the modified punch shape with 'step', springback and recoil are reduced. The aim of this article is to find the effect of modified punch shape. So, the bending stress along thickness direction and material direction were investigated using FEM.

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Design and Production of Hybrid Type Center Plate for Molten Carbonate Fuel Cell (용융탄산염 연료전지용 하이브리드 타입 센터 플레이트의 설계 및 제작)

  • Lee, C.H.;Ryu, S.M.;Yang, D.Y.;Kang, D.W.;Chang, I.G.;Lee, T.W.
    • Transactions of Materials Processing
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    • v.20 no.4
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    • pp.273-278
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    • 2011
  • Employing the TRIZ problem solving technique, a hybrid-type center plate for the molten carbonate fuel cell(MCFC) was developed for the purpose of improving gas sealing and maintenance. The manufacturing method of the hybrid-type center plate was divided into a trimming operation and a two-step bending process. In the latter, a modified punch shape was used to reduce springback. Using finite element(FE) simulations, bending stresses in the thickness and the in-plane directions were computed and the bending conditions were optimized. The optimized results of the two-step bending process were used as a basis for the design of the trimming process of the hybrid-type center plate. Finally, the external manifold-type center plate and the hybrid-type center plate were fabricated using a die set that accounts for the optimized conditions. It was found that the numerical simulation results were in good agreement with the experiments.

Axisymmetric bending of a circular plate with stiff edge on a soft FGM layer

  • Volkov, Sergey S.;Litvinenko, Alexander N.;Aizikovich, Sergey M.;Wang, Yun-Che;Vasiliev, Andrey S.
    • Structural Engineering and Mechanics
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    • v.59 no.2
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    • pp.227-241
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    • 2016
  • A circular plate with constant thickness, finite radius and stiff edge lying on an elastic halfspace is considered. The half-space consists of a soft functionally graded (FGM) layer with arbitrary varying elastic properties and a homogeneous elastic substrate. The plate bends under the action of arbitrary axisymmetric distributed load and response from the elastic half-space. A semi-analytical solution for the problem effective in whole range of geometric (relative layer thickness) and mechanical (elastic properties of coating and substrate, stiffness of the plate) properties is constructed using the bilateral asymptotic method (Aizikovich et al. 2009). Approximated analytical expressions for the contact stresses and deflections of the plate are provided. Numerical results showing the qualitative dependence of the solution from the initial parameters of the problem are obtained with high precision.

On the Stability of the Permanently Bent Mini-plate in Reconstructive Surgery (플레이트의 소성변형 과정이 재건술에서 플레이트 안정성에 미치는 영향)

  • Park, Si Myung;Lee, Deukhee;Noh, Gunwoo
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.3
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    • pp.234-241
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    • 2016
  • Conventional bent plate used in mandibular reconstruction surgery needs safety verification since its mechanical properties are changed due to the plastic deformation during the bending process. In this study we investigate stability of the plastically deformed plate and the plate with the same shape without plastic deformation through the finite element analysis(FEA). First we simulate the process of plate bending to fit the defect in patient. Then, the other plate is modelled to represent a customized plate with the same shape of the plastically deformed one, but without any residual stresses from plastic deformation. After binding these plates to the mandible, we conduct the masticatory simulation. Finally, we compare the resulting Von Mises stress of the customized plate and of the bent plate. The bent plate shows much higher stress than the customized one due to the residual stresses form the bending process. The study shows that plastic deformation in the plate may decrease the safety of the reconstruction surgery.

Multi-Style License Plate Recognition System using K-Nearest Neighbors

  • Park, Soungsill;Yoon, Hyoseok;Park, Seho
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.13 no.5
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    • pp.2509-2528
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    • 2019
  • There are various styles of license plates for different countries and use cases that require style-specific methods. In this paper, we propose and illustrate a multi-style license plate recognition system. The proposed system performs a series of processes for license plate candidates detection, structure classification, character segmentation and character recognition, respectively. Specifically, we introduce a license plate structure classification process to identify its style that precedes character segmentation and recognition processes. We use a K-Nearest Neighbors algorithm with pre-training steps to recognize numbers and characters on multi-style license plates. To show feasibility of our multi-style license plate recognition system, we evaluate our system for multi-style license plates covering single line, double line, different backgrounds and character colors on Korean and the U.S. license plates. For the evaluation of Korean license plate recognition, we used a 50 minutes long input video that contains 138 vehicles of 6 different license plate styles, where each frame of the video is processed through a series of license plate recognition processes. From two experiments results, we show that various LP styles can be recognized under 50 ms processing time and with over 99% accuracy, and can be extended through additional learning and training steps.

Simulation of an X-ray Fresnel Zone Plate with Nonideal Factors

  • Chen, Jie;Fan, Quanping;Wang, Junhua;Yuan, Dengpeng;Wei, Lai;Zhang, Qiangqiang;Liao, Junsheng;Xu, Min
    • Current Optics and Photonics
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    • v.4 no.1
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    • pp.9-15
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    • 2020
  • Fresnel zone plates have been widely used in many applications, such as x-ray telescopes, microfluorescence, and microimaging. To obtain an x-ray Fresnel zone plate, many fabrication methods, such as electron-beam etching, ion-beam etching and chemical etching, have been developed. Fresnel zone plates fabricated by these methods will inevitably lead to some nonideal factors, which have an impact on the focusing characteristics of the zone plate. In this paper, the influences of these nonideal factors on the focusing characteristics of the zone plate are studied systematically, by numerical simulations based on scalar diffraction theory. The influence of the thickness of a Fresnel zone plate on the absolute focusing efficiency is calculated for a given incident x-ray's wavelength. The diffraction efficiency and size of the focal spot are calculated for different incline angles of the groove. The simulations of zone plates without struts, with regular struts, and with random struts are carried out, to study the effects of struts on the focusing characteristics of a zone plate. When a Fresnel zone plate is used to focus an ultrashort x-ray pulse, the effect of zone-plate structure on the final pulse duration is also discussed.

The Effect on the Thickness Variation According to Rolling Condition and Temperature Drop At Top-end in Plate Rolling (후판 압연 시 공정변수 및 선단부의 온도저하가 두께편차에 미치는 영향)

  • Yim, H.S.;Joo, B.D.;Lee, H.K.;Seo, J.H.;Moon, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.22 no.1
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    • pp.16-22
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    • 2009
  • The rolling process is an efficient and economical approach for the manufacturing of plate metals. In the rolling process, the temperature variation is very critical for plate thickness accuracy. The main cause of thickness variation in hot plate mills is the non-uniform temperature distribution along the length of the slab. Also the exit plate thickness is mainly affected by the rolling conditions such as mill modulus, plate thickness and plate width. Hence the thickness variation in top-end is also dependent on these factors. Therefore this study has concentrated on determining the correct amounts of thickness variation due to top-end temperature drop and process parameters.

Development of Carbon Composite Bipolar Plates for Vanadium Redox Flow Batteries

  • Lee, Nam Jin;Lee, Seung-Wook;Kim, Ki Jae;Kim, Jae-Hun;Park, Min-Sik;Jeong, Goojin;Kim, Young-Jun;Byun, Dongjin
    • Bulletin of the Korean Chemical Society
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    • v.33 no.11
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    • pp.3589-3592
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    • 2012
  • Carbon composite bipolar plates with various carbon black contents were prepared by a compression molding method. The electrical conductivity and electrochemical stability of the bipolar plates have been evaluated. It is found that the electrical conductivity increases with increasing carbon black contents up to 15 wt %. When the carbon black contents are greater than 15 wt %, the electrical conductivity decreases because of a poor compatibility between epoxy resin and carbon black, and a weakening of compaction in the carbon composite bipolar plate. Based on the results, it could be concluded that there are optimum carbon black contents when preparing the carbon composite bipolar plate. Corrosion tests show that the carbon composite bipolar plate with 15 wt % carbon black exhibits better electrochemical stability than a graphite bipolar plate under a highly acidic condition. When the optimized carbon composite bipolar plate is applied to vanadium redox flow cells, the performance of flow cells with the carbon composite bipolar plate is comparable to that of flow cells with the graphite bipolar plate.

Design of Pull Box Members on the Landing Pier Using Finite Element Analysis of a Steel Plate (강재 플레이트 유한요소해석을 이용한 잔교 상부의 풀 박스 부재의 선정)

  • Kim, Sungwon;Hong, Hyemin;Han, Taek Hee;Seo, Seung Nam
    • Journal of Coastal Disaster Prevention
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    • v.4 no.3
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    • pp.111-118
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    • 2017
  • In this study, pull box members were designed by finite element analysis of a steel plate covering a pull box to secure its safety on the landing pier dedicated to the large research survey ship. It was assumed that the maximum load is due to the 250 tonf class crane used for unloading work when the working environment in the upper part of the landing pier was considered. The safety of the pull box was evaluated by the comparison between the yield strength of the steel plate and the result of stress analysis on the steel plate due to the crane load. It was found that the stress at the plate from the crane load exceeded the yield strength of the steel(205MPa) when the upper part of the pull box was protected by a $1950{\times}1950mm$ steel plate cover. In order to compensate for this, a concrete filled steel tube(CFT) column with a diameter of 150 mm and a steel thickness of 10 mm was reinforced at the center of the plate, and the finite element analysis was carried out. However, the maximum stress at the steel plate was higher than the yield strength of the steel in some load cases so that it was tried to find appropriate thickness of the steel plate and diameter of the CFT columns. Finally, the analysis results showed that the safety of the pull box was secured when the thickness of the steel plate and the diameter of the CFT column were increased to 30mm and 180mm, respectively.