• Title/Summary/Keyword: Cement raw meal

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Leaching Properties of Water-Soluble Hexavalent Chromium in Manufacturing Cement Clinker Using Industrial By-Products (산업부산물을 이용하여 제조된 시멘트 클링커의 수용성 6가 크롬 용출 특성)

  • Lee, Jung-Hui;Chu, Yong-Sik;Song, Hoon;Lee, Jong-Kyu
    • Korean Journal of Materials Research
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    • v.20 no.4
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    • pp.181-186
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    • 2010
  • Since it was developed by Joseph Aspdin, cement has been a common construction materials up to the present time. However, there are trace constituents in cement clinker. One of the trace constituents included in cement clinker, chromium, has become prominent and highly noticed lately as a social issue both inside and outside of this country because it affects the human body negatively. The aim of the present study was to investigate the concentration of water-soluble hexavalent chromium in cement clinker by using industrial by-products. For that reason, raw materials were prepared to add different $SiO_2$, $Al_2O_3$, and $Fe_2O_3$ sources. After the raw materials such as the limestone, the sand and the clay, iron ore was pulverized and mixed, and the raw meal was burnt at about $1450^{\circ}C$ in a furnace with an oxidizing atmosphere. The part in the raw materials of the clinker was substituted with slag, sludge, etc. and this was used to manufacturing cement clinker. To investigate the water-soluble hexavalent chromium content in clinker, raw meal was prepared by changing the modulus, the type, and the content of clinker materials and tested concentrations of hexavalent chromium in the clinkers. To determine $Cr^{+6}$ formation of the clinker, tests were done with raw meals adding chromium by using different industrial by-products. Consequently because the chromium was to be included in the raw materials of the clinker, production of Portland cement clinker was included with the chromium. Also, the chromium was converted into hexavalent chromium in the burning process.

Calcination Properties of Cement Raw Meal and Limestone with Oxidation/Reduction Condition (산화/환원 소성분위기에서 석회석 및 시멘트 원료물질의 소성거동 특성)

  • Moon, Ki-Yeon;Choi, Moon-Kwan;Cho, Jin-Sang;Cho, Kye-Hong
    • Resources Recycling
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    • v.29 no.5
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    • pp.64-72
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    • 2020
  • When the multi-stage combustion process is applied to the cement kiln to reduce nitrogen oxide emissions in the cement industry, oxidation/reduction section that can increase combustion efficiency by reducing NOx to NO and completely burning unburned materials is essential In this study, when applied the oxidation/reduction system of the cement kiln preheater and calciner, the optimal oxidation/reduction calcination crisis that can secure the quality stability of the final product, cement clinker, was to be observed macroscopically, and the mass change of raw materials according to the burning conditions, decarbonation rate, and calcination rate were investigated. The results showed that the thermal decomposition of raw materials tends to be promoted in the oxidation condition rather than in the reduction condition, and that the thermal decomposition of limestone, which has a relatively high CaO content, is carried out later than that of cement raw meal, which is thought to be caused by the CO2 fractionation in the kiln. The thermal decomposition properties of raw materials according to oxidation/reducing burning condition showed a relatively large difference in temperature range lower than normal limestone themal decomposition temperature, which is thought to be expected to improve the thermal efficiency of raw materials according to the formation of oxidation condition in the section 750℃ of burning temperature. However, for this study, lab scale. Because there is a difference from the field process as a scale study, it is deemed necessary to verify the actual test results of the pilot scale.

Leaching Properties of Water-Soluble Hexavalent Chromium by Manufacturing Condition of Cement Clinker (클링커 제조 조건에 따른 수용성 6가 크롬 용출 특성)

  • Lee, Jong-Kyu;Chu, Yong-Sik;Song, Hun
    • Korean Journal of Materials Research
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    • v.21 no.12
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    • pp.679-684
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    • 2011
  • One of the trace constituents included in cement clinker, chromium, has become prominent and highly noticed lately as a social issue both inside and outside of this country because it affects the human body negatively. The purpose of the present study was to investigate leaching properties of water-soluble hexavalent chromium by different manufacturing conditions of cement clinker. Raw materials were prepared to add different $SiO_2$, $Al_2O_3$ and $Fe_2O_3$ sources. After the raw materials, such as limestone, sand and clay, iron ore was pulverized and mixed, and the raw meal was burnt at $1450^{\circ}C$ in a furnace with an oxidizing atmosphere. Leaching of soluble hexavalent chromium showed a tendency to decrease with an increasing LSF and IM. However, leaching of soluble hexavalent chromium increased with an increasing S.M. Alkali contents of iron source minerals is closely related to the leaching properties of soluble hexavalent chromium. Green sludge has the highest content of alkali added; leaching of water-soluble hexavalent chromium was mostly high. In order to reduce the water-soluble hexavalent chromium in cement, reducing the alkali content in raw materials is important.

Effects and Behaviors of Heavy Metals(Cd, Cr, Cu, Pb) in Cement Clinker Reaction (시멘트 클린커 반응에서 중금속(Cd, Cr, Cu, Pb)의 거동과 영향)

  • Hong, Seong-Su;Lee, Taeck-Hong;Lim, Gye-Gyu;Oh, Hea-Kab;Lee, Bong-Han
    • Applied Chemistry for Engineering
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    • v.10 no.5
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    • pp.696-700
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    • 1999
  • The effects and behaviors of heavy metals incoming from industrial by-products were investigated in cement clinker reaction. The raw meal containing 500 ppm of heavy metal ion such as Cu, Cd, Cr, and Pb was calcined at $1450^{\circ}C$ for 30 minutes. Burnability index, fixation concentration of heavy metals in clinker, and apportionment ratio were analyzed. Pb had a minimum fixation concentration of under 5% and Cr had a maximum over 85%. The burnability of Cr containing clinker was lower than that of others as the result of higher value of 3.41% of free lime after calcination at $1450^{\circ}C$. Cu, Cd, and Pb had not any significant effects on the clinker reactitivity. The volatility of heavy metals produced lots of macropores and micropores in clinker and minerals. Cd and Cr were the major apportionments in alite and belite and Cu in interstitial phase. Pb was existed under the detection limit of EDAX analysis due to its higher volatility.

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