• Title/Summary/Keyword: Cement production

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The Evaluation of Adiabatic Temperature rise in Concrete by Using Blended Cement Hydration Model (혼합시멘트 수화모델을 이용한 콘크리트의 단열온도상승 예측에 관한 연구)

  • Wang, Xiaoyong;Cho, Hyeong-Kyu;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.31-32
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    • 2011
  • Granulated slag from metal industries and fly ash from the combustion of coal are industrial by-products that have been widely used as mineral admixtures in normal and high strength concrete. Due to the reaction between calcium hydroxide and fly ash or slag, the hydration of concrete containing fly ash or slag is much more complex compared with that of Portland cement. In this paper, the production of calcium hydroxide in cement hydration and its consumption in the reaction of mineral admixtures is considered in order to develop a numerical model that simulates the hydration of concrete containing fly ash or slag. The heat evolution rates of fly ash- or slag-blended concrete is determined by the contribution of both cement hydration and the reaction of the mineral admixtures. Furthermore, the temperature distribution and temperature history in hardening blended concrete are evaluated based on the degree of hydration of the cement and the mineral admixtures. The proposed model is verified through experimental data on concrete with different water-to-cement ratios and mineral admixture substitution ratios.

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Durability of High Early Strength Concrete Using Fine Particles Cement (미립자 시멘트를 이용한 조강 콘크리트의 내구성 검토)

  • Kim, Yong-Jic;Park, Sang-Joon;Kim, Kyoung-Min
    • Journal of the Korea Concrete Institute
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    • v.23 no.6
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    • pp.757-763
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    • 2011
  • In order to secure the effective high early age strength of the concrete, the study was carried out with a goal of functional improvement of cement. This study was carried out as a follow up for the previous study, which analyzed the high early age strength and durability of concrete mixed with fine particle cement (FC) during cement production. The experimental results showed that the target range for each mix was satisfied at fresh state of concrete. Also, when mixed with fine particles cement, the setting time improved. Additionally, compressive strength and heat of hydration increased and remained same, respectively. Especially, the durability remained same even when mixed with fine particle cement.

High-velocity impact of large caliber tungsten projectiles on ordinary Portland and calcium aluminate cement based HPSFRC and SIFCON slabs -Part I: experimental investigations

  • Korucu, H.;Gulkan, P.
    • Structural Engineering and Mechanics
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    • v.40 no.5
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    • pp.595-616
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    • 2011
  • Impact experiments have been carried out on concrete slabs. The first group was traditionally manufactured, densely reinforced concrete targets, and the next were ordinary Portland and calcium aluminate cement based HPSFRC (High performance steel fiber reinforced concrete) and SIFCON (Slurry infiltrated concrete) targets. All specimens were hit by anti-armor tungsten projectiles at a muzzle velocity of over 4 Mach causing destructive perforation. In Part I of this article, production and experimental procedures are described. The first group of specimens were ordinary CEM I 42.5 R cement based targets including only dense reinforcement. In the second and third groups, specimens were produced using CEM I 42.5 R cement and Calcium Aluminate Cement (CAC40) with ordinary reinforcement and steel fibers 2 percent in volume. In the fourth group, SIFCON specimens including 12 percent of steel fibers without reinforcement were tested. A high-speed camera was used to capture impact and residual velocities of the projectile. Sample tests were performed to obtain mechanical properties of the materials. In the companion Part II of this study, numerical investigations and simulations performed will be presented. Few studies exist that examine high-velocity impact effects on CAC40 based HPSFRC targets, so this investigation gives an insight for comparison of their behavior with Portland cement based and SIFCON specimens.

A review on pavement porous concrete using recycled waste materials

  • Toghroli, Ali;Shariati, Mahdi;Sajedi, Fathollah;Ibrahim, Zainah;Koting, Suhana;Mohamad, Edy Tonnizam;Khorami, Majid
    • Smart Structures and Systems
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    • v.22 no.4
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    • pp.433-440
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    • 2018
  • Pavements porous concrete is a noble structure design in the urban management development generally enabling water to be permeated within its structure. It has also capable in the same time to cater dynamic loading. During the technology development, the quality and quantity of waste materials have led to a waste disposal crisis. Using recycled materials (secondary) instead of virgin ones (primary) have reduced landfill pressure and extraction demanding. This study has reviewed the waste materials (Recycled crushed glass (RCG), Steel slag, Steel fiber, Tires, Plastics, Recycled asphalt) used in the pavement porous concretes and report their respective mechanical, durability and permeability functions. Waste material usage in the partial cement replacement will cause the concrete production cost to be reduced; also, the concretes' mechanical features have slightly affected to eliminate the disposal waste materials defects and to use cement in Portland cement (PC) production. While the cement has been replaced by different industrial wastes, the compressive strength, flexural strength, split tensile strength and different PC permeability mixes have depended on the waste materials' type applied in PC production.

Strength and durability characteristics of bricks made using coal bottom and coal fly ash

  • Ashish, Deepankar Kumar;Verma, Surender Kumar;Singh, Joginder;Sharma, Namesh
    • Advances in concrete construction
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    • v.6 no.4
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    • pp.407-422
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    • 2018
  • The study evaluates properties of brick having coal ash and explores the possibility of utilization of coal bottom ash and coal fly ash as an alternative raw material in the production of coal ash bricks. Lower cement content was used in the investigations to attain appropriate strength and prohibit high carbon content that is cause of environmental pollution. The samples use up to 7% of cement whereas sand was replaced with bottom ash. Bricks were tested for compressive strength, modulus of rupture, ultrasonic pulse velocity (UPV), water absorption and durability. The results showed mix proportions of bottom ash, fly ash and cement as 1:1:0.15 i.e., M-15 achieved optimum values. The coal ash bricks were well bonded with mortar and could be feasible alternative to conventional bricks thus can contribute towards sustainable development.

An Experimental Study on the Engineering Properties of High Strength Flowing Concrete Using Flyash and Silicafume (Part I. Workability of Fresh Concrete) (플라이애시 및 실리카흄을 사용한 고강도유동화콘크리트의 공학적 특성에 관한 실험적 연구 (제1보, 아직 굳지않은 콘크리트의 시공성 검토))

  • 김진만;이상수;김규용;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.10a
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    • pp.161-166
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    • 1994
  • Production of high strength concrete requires a low water-cement ratio and this leads to the high cement content. Mineral admixture like fly ash(FA) is often cheaper than ordinary portland cement(OPC) and this factor in combination with possible improvement in workability and moderation of the heat evolution of the cement-rich mixes tends to encourage its use. The other mineral admixture that its use has been widly advocated is silica fume that increases compressive strength due to its pozzolanic reaction. The objective of this study is to assess the contribution of mineral admixtures(FA, SF) to the workability and the strength of concrete with low water-binder ratios. In this experimental study that investigates and analyzes the properties of fresh concrete, it is presented that using admixtures like flysh and silica fume as binding material increases properties of high strength flowing concrete having very low water cementitious ratios of 0.25 and 0.30.

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An Experimental Study on the Engineering Properties of High Strength Flowing Concrete Using Flyash and Silicafume (Part 2. Engineering Properties of Hardened concrete) (플라이애시 및 실리카흄을 사용한 고강도유동화 콘크리트의 공학적 특성에 관한 실 험적 연구 (제 2보. 경화콘크리트의 공학적 특성 검토))

  • 김진만;이상수;김규용;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.84-87
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    • 1995
  • Production of high strength concrete requires a low water-cement ratio and this leads to the high cement content. Mineral admixture like fly ash(FA) is often cheaper than ordinary portland cement(OPC) and this factor in combination with possible improvement in workability and moderation of the heat evolution of the cement-rich mixes tends to encourage its use. The other mineral admisture that its use has been widly advocated is silica fume that increases compressive strength due to its pozzolanic reaction. The objective of this study is to assess the contribution of mineral admixtures(FA, SF) to the workability and the strength of concrete with low water-binder ratios. In this experimental study that investigates and analyzes the properties of fresh concrete. it is presented that using admixtures like flyash and silica fume as binding material increases properties of high strength flowing concrete having very low water cementitious ratios of 0.25 and 0.30.

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Influences of Grading and Grade Shape in Aggregates on the Strength and Absorption of Cement Mortar Products (골재의 입도 및 입형이 제품용 시멘트 모르타르의 강도 및 흡수율에 미치는 영향)

  • 한천구;신병철;김기철;이상태
    • Journal of the Korea Concrete Institute
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    • v.12 no.1
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    • pp.45-52
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    • 2000
  • The quality of cement mortar products largely depends on various work conditions, specially on the grading and grade shape of aggregates. However, the effect of grading and grade shape on the quality is not considered by both KS codes and production processes, resulting in the increase of the possibility of quality degradation. The objective of this study was to investigate the effect of grading and grade shape on the strength and absorption characteristics of cement mortar products. Flexural and compressive strength increased with the increase of fineness modulus and W/C. The strength increase was measured larger with river sand than with crushed sand. Absorption tended to decrease with the increase of fineness modulus and W/C, but did not affected by the source of sand.

Lightweight aggregates coated with colemanite

  • Bideci, Alper;Bideci, Ozlem Salli;Oymael, Sabit;Gultekin, Ali Haydar;Yildirim, Hasan
    • Computers and Concrete
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    • v.19 no.5
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    • pp.451-455
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    • 2017
  • Technological advancements in the field of building materials are achieved day by day. In this study, a new lightweight concrete aggregate is produced by mixing certain rates of colemanite (0%, 7.5%, 12.5%, 17.5%), cement and coating the surface of pumice aggregate with this mixture. Thin aggregate sections are analyzed with specific gravity, unit weight, water absorption, impact, and crushing experiments. In this way, the production of cement and cement+colemanite coated lightweight concrete aggregates is investigated and an opinion on the likely behavior of these concrete types is provided.

Development of Soil-cement in Earth-block Materials

  • Wiwattanachang, N;Maneein, N;Parwong, T;Nummeesri, K
    • International Journal of Advanced Culture Technology
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    • v.3 no.1
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    • pp.78-85
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    • 2015
  • In Thailand, the electricity consumption is very high with the intention of reduce high temperature in the building. Since 2000, a lot of people paying attention to Green-Building concept. A similar concept is natural building, which is usually on a smaller scale and tends to focus on the use of natural materials that are available locally. Therefore, the Earth-Block (EAB) product is appropriated approach to reduce energy consumption in the buildings. The EAB is produced with environmentally friendly process, which does not release harmful pollution and effective cost. The main significant character is durable materials for building construction. This study aims to develop the new thermal insulation by using soil-cement with vetiver grass fibre. Additionally, it describes the innovative systems used in production of EAB materials by mixing the soil-cement with vetiver grass fibre. This paper reveals lowest costs, space configurations changing and greater design flexibility for constructing the building.