• Title/Summary/Keyword: Cell-recycle

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Continuous Alcohol Fermentation by a Tower Fermentor with Cell Recycle Using Flocculating Yeast Strain (Flocculating 효모균주의 재순환에 의한 Tower 발효조를 이용한 연속알콜발효)

  • 페차랏칸자나시리완;유연우김공환
    • KSBB Journal
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    • v.4 no.1
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    • pp.11-14
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    • 1989
  • A study on the continuous fermentation with cell recycle by a tower fermentor to produce ethanol has been carried out. ethanol fermentation was conducted with flocculating yeast strain, Saccharomyces cerevisiae TS4, to compare the ethanol productivity with conventional continuous process. Employing a 15% glucose feed, a cell density of 50 g/l was obtaind. The ethanol productivity of the cell recycle system was found to be 26.5g EtOH/1-hr, which was nearly 7.5 times higher than the conventional continuous process without cell recycle. A cell recycle ratio of 7 to 8 resulted in the highest ethanol productivity and cell concentration. Thus the cell recycle ratio was found to be a key factor in controlling the production of clarified overflow liquid. An aeration rate above 3.8 $\times$ 10-3 VVM seemed to decrease the ethanol productivity. The continuous fermentation with cell recycle was successfully used in the separation of cells from fermentation broth with enhancement of mixing in the tower fermentor.

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Enhanced production in recycle fed-batch cultivation by Lactic acid bacteria Isolated from Kimchi

  • Joe, Lim;Kwun, Kyu-Hyuk;Chang, Hae-Choon;Lee, Jung-Heon
    • 한국생물공학회:학술대회논문집
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    • 2005.10a
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    • pp.312-315
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    • 2005
  • A process for efficient recycle fed-batch culture was carried out to increase cell mass and spore production by Lactic acid bacteria isolated from Kimchi. A large quantity of cell mass obtained by feeding concentration of sugar in recycle fed-batch culture. When the high density of salt was created that the cell mass was come-down. In this study, cultured in different feeding concentration of sugar conditions. Lactic acid bacteria by recycle fed-batch culture was investigated in 2L working volume of fermenter, obtained the maximum cell mass was 15.17g/L.

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Improvement of Hydrocarbon Recovery by Two-Stage Cell-Recycle Extraction in the Cultivation of Botryococcus braunii

  • An, Jin-Young;Sim, Sang-Jun;Kim, Byung-Woo;Lee, Jin-Suk
    • Journal of Microbiology and Biotechnology
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    • v.14 no.5
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    • pp.932-937
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    • 2004
  • In situ extraction by organic solvent was studied in order to improve the recovery yield of hydrocarbon from the culture of Botryococcus braunii, a green colonial microalga. When the solvent mixture of octanol as an extractive solvent and n-octane as a biocompatible solvent was added to a two-phase column, the algal growth was seriously inhibited, even at a low concentration of polar octanol. Therefore, a two-stage cell-recycle extraction process was proposed to improve the contact area between the organic phase and the aqueous phase. The hydrocarbon recovery with in situ cell-recycle extraction showed a three-fold increase (57% of cell) in yield over that with two-phase extraction. In addition, over 60% of the hydrocarbon could be recovered without serious cell damage by downstream separation when this process was applied to the culture broth after batch fermentation.

The Effect of Spent Medium Recycle on Cell Proliferation, Metabolism and Baculovirus Production by the Lepidopteran Se301 Cell Line Infected at Very Low MOI

  • Beas-Catena, Alba;Sanchez-Miron, Asterio;Garcia-Camacho, Francisco;Contreras-Gomez, Antonio;Molina-Grima, Emilio
    • Journal of Microbiology and Biotechnology
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    • v.23 no.12
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    • pp.1747-1756
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    • 2013
  • The aim of this paper was to study the effect of spent medium recycle on Spodoptera exigua Se301 cell line proliferation, metabolism, and baculovirus production when grown in batch suspension cultures in Ex-Cell 420 serum-free medium. The results showed that the recycle of 20% of spent medium from a culture in mid-exponential growth phase improved growth relative to a control culture grown in fresh medium. Although both glucose and glutamine were still present at the end of the growth phase, glutamate was always completely exhausted. The pattern of the specific glucose and lactate consumption and production rates, as well as the specific glutamine and glutamate consumption rates, suggests a metabolic shift at spent medium recycle values of over 60%, with a decrease in the efficiency of glucose utilization and an increase in glutamate consumption to fuel energy metabolism. Baculovirus infection provoked a change in the metabolic pattern of Se301 cells, although a beneficial effect of spent medium recycle was also observed. Both growth rate and maximum viable cell density decreased relative to uninfected cultures. The efficiency of glucose utilization was dramatically reduced in those cultures containing the lowest percentages of spent medium, whereas glutamine and glutamate consumption was modulated, thereby suggesting that infected cells were devoted to virus replication, retaining their ability to incorporate the nutrients required to support viral replication. Recycle of 20% of spent medium increased baculovirus production by around 90%, thus showing the link between cell growth and baculovirus production.

Production of Lactic Acid from Cheese Whey by Repeated Batch and Continuous Cultures

  • Kim, Hyang-Ok;Kim, Jin-Nam;Wee, Young-Jung;Ryu, Hwa-Won
    • 한국생물공학회:학술대회논문집
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    • 2005.10a
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    • pp.319-323
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    • 2005
  • This study is concerned with development of efficient culture methods for lactic acid fermentation of Lactobacillus sp. RKY2. The cell-recycle repeated batch fermentation using cheese whey and corn steep liquor as raw materials was tried in order to further enhance the productivity of lactic acid. In addition, fermentation efficiencies could be considerably enhanced by cell-recycle continuous culture. Through the cell-recycle repeated batch fermentation, lactic acid productivity was maximized to 6.34 $g/L{\cdot}h,$ which corresponded to 6.2 times higher value than that of the batch fermentation. During the cell-recycle continuous fermentation, the last dry cell weight at the end of fermentation could be increased to 25.3 g/L.

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Continuous Ethanol Fermentation Using Membrane Cell Recycle Fermentor (Membrane Cell Recycle Fermentor에 의한 에탄올 연속 발효)

  • 김태석;이석훈;손석민;권윤중;변유량
    • Microbiology and Biotechnology Letters
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    • v.19 no.4
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    • pp.419-427
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    • 1991
  • Ethanol fermentation of glucose by a strain of Saccharomyces cereuisiae was studied in membrane recycle bioreactor, where the fermentation vessel was coupled with cross flow hollow fiber membrane. The cell recycle system controlled backflushing with fresh medium was proven to be effective in alleviating membrane fouling and allowing long term operation of high-cell continuous fermentation. Using 100 g/l initial glucose concentration, the maximum productivity of about 9 5 g/$l \cdot h$ has been achieved at dilution rate 2.5 $h^{-1}$ and bleed stream ratio 0.05 with the corresponding ethanol concentration of 35g/l and glucose conversion of 100%. Increasing the glucose concentration to 200 g/$l \cdot h$ resulted in an increase in ethanol concentration to 48 g/l and productivity to 120 g1l.h. Substrate conversion, however, was only 69%. This productivity was the highest value in the study, and about 38 fold more than that of batch culture and 17 fold more that of single stage continuous culture without cell recycling. No further increase in the productivity was obtained when the glucose concentration was increased reased to 300g/l.

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High xylitol production rate of osmophilic yeast Candida tropicalis by long-term cell-recycle fermentation in a submerged membrane bioreactor

  • Kwon, Seun-Gyu;Park, Seung-Won;Oh, Deok-Kun
    • 한국생물공학회:학술대회논문집
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    • 2005.10a
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    • pp.272-276
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    • 2005
  • Candida tropicalis, an osmophilic strain isolated from honeycomb, produced xylitol at a maximal volumetric production rate of 3.5 g $l^{-1}$ $h^{-1}$ from an initial xylose concentration of 200 g $l^{-1}$. Even with a very high xylose concentration, e.g., 350 g $l^{-1}$, this strain produced xylitol at a moderate rate of 2.07 g $l^{-1}$ $h^{-1}$. In a fed-batch fermentation of xylose and glucose, 260 g $l^{-1}$ of xylose was added, and xylitol production was 234 g $l^{-1}$ for 48 h, corresponding to a rate of 4.88 g $l^{-1}$ $h^{-1}$. To increase the xylitol production rate, cells were recycled in a submerged membrane bioreactor with suction pressure and air sparging. In cell-recycle fermentation, the average concentration of xylitol produced per recycle round, total fermentation time, volumetric production rate, and product yield for ten rounds were 180 g $l^{-1}$, 195 h, 8.5 g $l^{-1}$ $h^{-1}$, and 85%, respectively. When cell-recycle fermentation was started with the cell mass contratrated two-fold after batch fermentation and was performed for ten recycle rounds, we achieved a very high production rate of 12 g $l^{-1}$ $h^{-1}$. The production rate and total amount of xylitol produced in cell-recycle fermentation were 3.4 and 11 times higher than in batch fermentation, respectively.

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Semibatch Ethanol Production from Starch by Simultaneous Saccharification and Fermentation Using Cell Recycle (균체재순환 및 동시당화발효에 의한 전분으로 부터의 반회분식 에탄올 발효)

  • 김철호;유연우김철이상기
    • KSBB Journal
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    • v.5 no.4
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    • pp.335-339
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    • 1990
  • In order to develop economic processes for ethanol production from starch, a simultaneous saccharification and fermentation(SSF) process using Zymomonas mobilis and amyloglucosidase (AMG) was studied in semibatch modes using cell recycle. The cell recycle was carried out by adopting two different methods; microfiltration and settling. The cell recycle using microfiltration revealed higher productivity(5.4 g/l/h) than that using a settler(4.3 g/l/h). Taking the large-scale ethanol fermentation into account, the semibatch process using microfiltration system appeared most promising among others with respect to ethanol productivity, feasibility of scale-up and simplification of operation.

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Production of an Anticoagulant Hirudin by Fed-batch and Continuous Cell Recycle Fermentations Using Recombinant Saccharomyces cerevisiae (유가식과 세포재순환 연속공정을 이용한 항혈전제 hirudin의 생산)

  • 최치민;김명동;이상기;서진호
    • KSBB Journal
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    • v.13 no.4
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    • pp.456-460
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    • 1998
  • Fed-batch fermentations were carried out in order to improve the efficiency of hirudin production by recombinant Saccharomyces cerevisiae. A fed-batch fermentation done with the optimized semi-synthetic medium resulted in a maximum hirudin concentration of 342mg/$\ell$ by keeping a galactose concentrations between 10 and 30g/$\ell$ which corresponded to a 11.4-fold increase in hirudin concentration compared with the simple bach fermentation done with the same medium. Comparison of the chromatographic pattern of proteins in the growth medium clearly showed that the use of the semi-synthetic medium is more advantageous for separation of hirudin than the case o fusing the complex medium. Continuous cell recycle fermentation done at dilution rate of 0.1h-1 and an inlet galactose concentration of 100g/$\ell$ yielded a maximum hirudin productivity of 19.1mg hirudin/$\ell$$.$h.

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A Study on Separation Mechanisms in Tangential Flow Membranes (접선류 방식의 막분리 공정에 있어서 분리기구 해석에 관한 연구)

  • 이기정;허병기목영일
    • KSBB Journal
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    • v.4 no.3
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    • pp.281-287
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    • 1989
  • The experimental study reported herein was to investigate to separation characteristics of a tangential flow membrane in a continuous recycle situation. Physical and dynamic analyses are performed on the membrane system in order to relate relevant variables to the capacity of separation. The results of separation process may be summarized by a proposed equation:Sh=A(Re.Sc.dh/L)1/3. It was shown also by the analyses that effective separation of sugar and cell was attainable by means of tangential membranes, thereby enhancing ethanol productivity in fermentation with continuous cell and substrate recycle.

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