• Title/Summary/Keyword: Cathodic protection method

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전기방식의 기술적 개요

  • 김대경
    • 전기의세계
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    • v.44 no.4
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    • pp.14-21
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    • 1995
  • 전해질(지중, 수중 혹은 해수중) 내부에 있는 금속구조물의 부식을 방지하는 가장 효과적인 방법인 전기방식법에는 양극방식법(anodic protection method)과 음극방식법(cathodic protection method)이 있다. 양극방식법은 피방식구조물을 자연전위 보다 높게 유지함으로써 구조물의 표면에 저항이 높은 피막을 형성시켜 부식을 방지하는 방법으로서, 금속의 재질에 따라 적용이 불가능한 경우가 많으며, 또, 가능하다 할지라도 유지 및 보수에 상당한 주의가 요구되므로 잘 쓰이지 않고 있는 반면에, 음극방식법은 거의 모든 재질에 적용 가능할 뿐만 아니라 유지 및 보수가 쉬우므로 현장에서 가장 널리 쓰이고 있음에 따라 전기방식법 하면 대부분 음극방식법을 지칭하는 것으로 이해되고 있다. 본고에서는 전기방식법을 이해하는데 도움이 되는 부식 메카니즘, 음극방식법의 원리, 음극방식법의 종류 및 설계법 등에 관하여 간략히 기술하고자 한다.

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Mathematical Modeling on the Corrosion Behavior of the Steel Casing and Pipe in Cathodic Protection System (음극방식 시스템에서의 압입관과 배관의 부식거동에 관한 수학적 모델링)

  • Kim Y.S.;Li S.Y.;Park K.W.;Jeon K.S.;Kho Y.T.
    • Journal of the Korean Institute of Gas
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    • v.2 no.1
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    • pp.40-46
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    • 1998
  • Mathematical modeling on the corrosion of the steel casing and main pipe due to the protection current resulting from a cathodic protection system was carried out using boundary element method. The model is consisted of Laplace's equation with non-linear boundary conditions(Tafel equations) and the iterative technique to determine the miexed potential of the steel casing. The model is applied to the normal steel casing section as well as abnormal one with defects such as metal touch and insulation defects. From the modeling procedure, we can calculate the potential distributions and current density distributions of the system. The theoretical results of the qualitatiive corrosion aspect along the steel casing and main pipe agree well with the experimental results within the experimental conditions studied.

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Evaluation on the Characteristics of Stress Corrosion Cracking for the Weldment of HT-60 Steel under Applied Potentials (인가전위 하에서 HT-60강 용접부의 SCC특성 평가)

  • Na, Ui-Gyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.5
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    • pp.896-903
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    • 2002
  • The susceptibility of SCC for the weldment and PWHT specimens of HT-60 steel was evaluated using a slow strain rate method under applied potential by means of the potentiostat in synthetic seawater. In case of the parent, anodic polarization voltage was inappropriate in elongating the time to failure(TTF). -0.8V corresponding to cathodic protection range is most effective in improving the SCC resistance against corrosive environment. In case of the weldment, the values of reduction of area(ROA) and TTF at -0.68V corresponding to cathodic polarization value were 45.2% and 715,809sec which were the largest and longest life among other applied potentials. Those were vise versa at -1.1V. In case of the PWHT specimens, TTF and ROA at -0.68V was longest and largest like the weldment. Besides, PWHT is effective in prolonging the time to failure of the welded off-shore structure due to softening of effect. Regardless of the weldment and PWHT specimen, as corrosion rate gets higher, TTF becomes shorter and deformation behaviour for the weldment and PWHT specimen at -1.1V was shown to be irregular. Finally, it was found that specimens showed brittle fracture at -1.1V, but more ductile fracture accompanying the micro-cracks at applied potential of -0.68V.

Influence on Lead Wire Method of Distributed ICCP Systems for Mitigation of DC Traction Interference (전철 간섭 대책용 분포형 외부전원시스템의 배관인출 방법에 따른 영향)

  • Lee, H.G.;Ha, Y.C.;Ha, T.H.;Bae, J.H.;Kim, D.K.
    • Proceedings of the KIEE Conference
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    • 2005.10c
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    • pp.282-284
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    • 2005
  • When an underground pipeline runs parallel with DC traction systems, it suffers from DC traction interference. Because the train is fed by the substation through the overhead wire and return current back to the substation via the rails. If these return rails are poorly insulated from earth, DC current leak into the earth and can be picked up by nearby pipeline. It may bring about large-scale accidents even in cathodically protected systems. In this paper we analyze the influence on lead wire method of distributed ICCP(impressed current cathodic protection) systems for mitigation of DC traction interference using the simulation software CatPro.

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Evaluation of Corrosion Protection Efficiency and Analysis of Damage Detectability in Buried Pipes of a Nuclear Power Plant with 3D FEM (3D FEM 모델링을 이용한 원전 매설배관의 방식성능 평가 및 결함탐지능 분석)

  • Chang, Hyun Young;Park, Heung Bae;Kim, Ki Tae;Kim, Young Sik;Jang, Yoon Young
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.2
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    • pp.61-67
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    • 2015
  • 3D FEM modeling based on 3D CAD data has been performed to evaluate the efficiency of CP system in a real operating nuclear power plant. The results of it successfully produced sophisticated profiles of electrolytic potential and current distributions in the soil of an interested area. This technology is expected to be a breakthrough for detection technology of damages on buried pipes when it comes into combining with a brand of area potential earth current (APEC) and ground penetrated radar (GPR) technologies. 2D current distribution and 2D current vectors on the earth surface from the APEC survey will be used as boundary conditions with exact 3D geometry data resulting in visualization of locations and extents of corrosion damages on the buried pipes in nuclear power plants.

Study on New Candidate Coating Materials to Challenge Rudder Cavitation Damage

  • Lee, H.I.;Han, M.S.;Baek, K.K.;Lee, C.H.;Shin, C.S.;Chung, M.K.
    • Corrosion Science and Technology
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    • v.7 no.5
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    • pp.274-282
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    • 2008
  • Ships' hull is typically protected by a combination of protective coating system and electrical cathodic protection system, which has been an economical and effective measure for ship's hull to date. However, ships' rudder and adjacent hull areas are known to be subjected to premature corrosion damages, which require more frequent coating repair than other hull areas. Conventional organic coating system for ship's hull has been known only to remain intact just for 2~3 months on the rudder and adjacent area, especially for the fast-going ships such as container carriers or naval vessels. In this study, special organic/inorganic coating materials, which are commercially available, were tested in terms of cavitation resistance as an alternative to existing rudder & hull protection system. Both standard ultrasonic tester and in-house developed ultra water jet test method were employed as a means to evaluate their performance against cavitation induced damages. Additionally, the overall cost evaluation and workability at actual shipyard were discussed.

A Study on the Design of Anode Shape using BEM (BEM(경계요소법)을 이용한 양극형상 설계 연구)

  • Lee, H.G.;Bae, J.H.;Kim, D.K.;Ha, T.H.;Choi, S.B.;Jeong, S.H.
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.3169-3171
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    • 2000
  • Most metal structures such as gas pipelines. oil pipelines, hot water pipelines and power cables etc. are buried in underground. Normally. metal structures corrode in underground by the electrochemical reaction. Then, metal structures need to be protected against corrosion. Cathodic protection is one of useful methods to protect metal structures against corrosion. In this paper we do the design of anode shape using Boundary Element Method. So we analysis the current density of anode surface and the potential distribution in the electrolyte. Therefore we seek to maximize the anode life and the safety of metal structures.

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Coating defect survey of underground buried pipelines (지하매설배관의 피복손상부 탐측에 관한 연구)

  • Ha, Tae-Hyun;Bae, Jeong-Hyo;Lee, Hyun-Goo;Kim, Dae-Kyeong;Ha, Yoon-Cheol;Park, Kyung-Wha
    • Proceedings of the KIEE Conference
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    • 2005.07e
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    • pp.61-63
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    • 2005
  • In present, most of underground metallic structures, especially gas pipeline, have adopted in order to protect against a corrosion. If a coating defect is be on the surface of gas pipeline, the pitting corrosion is occur normally. So, in the corrosion field, investigation of coating defect is very important activity. In this paper, DCVG(Direct Current Voltage Gradient) method which is can detect a coating defect of gas pipeline is introduced. And also, the assesment of coating defect position according to the position of temporary anode of ICCP(Impresed Current Cathodic Protection) system is presented.

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Effect of Thermal Treatment Temperature on Lifespan of Conductive Oxide Electrode

  • Yoo, Y.R.;Chang, H.Y.;Jang, S.G.;Nam, H.S.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.6 no.2
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    • pp.44-49
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    • 2007
  • Dimensionally stable anodes have been widely used to cathodically protect the metallic materials in corrosive environments including concrete structure as the insoluble anode. Lifespan of the anode for concrete construction can be determined by NACE TM0294-94 method. Lifespan of conductive oxide electrode would be affected by thermal treatment condition in the process of sol-gel coatings. This work aims to evaluate the effect of thermal treatment temperature on the lifespan of the $RuO_{2}$ electrode. $450^{\circ}C$ treated conductive oxide electrode showed the excellent properties and its lifespan was evaluated to be over 88 years in 3% NaCl, 4% NaOH, and simulated pore water. This behavior was related to the formation of $RuO_{2}$.

Corrosion Monitoring for Protected Systems using Thin-Film Electrical Resistance (TFER) Sensor

  • Lee, Seong-Min;Li, SeonYeob;Jung, Sung-Won;Kim, YoungGeun;Song, HongSeok;Won, Deok-Soo
    • Corrosion Science and Technology
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    • v.5 no.3
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    • pp.112-116
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    • 2006
  • This study has been conducted to monitor the corrosion rate of cathodically protected structure and corrosion inhibited system using multi-line thin-film electrical resistance (TFER) sensor in various environments. The field test data of TFER sensor for the corrosion monitoring of cathodically protected underground pipeline in soil environments and of corrosion inhibited gas heaters were also presented. The sensor was found to be a powerful method to commit the sensitive pick-up of small corrosion rate which can be observed in the cathodically protected and corrosion inhibited systems.