• Title/Summary/Keyword: Catalyst optimization

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Fabrication of Hydrocarbon Membrane based DMFC MEAs with Low Temperature Decal Method (탄화수소계 전해질막과 저온 전사법을 이용한 DMFC용 MEA 제조)

  • Krishnan, N. Nambi;Prabhuram, Joghee;Ha, Heung-Yong;Kim, Soo-Kil
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.415-417
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    • 2009
  • A low temperature decal (LTD) transfer method is tried to fabricated hydrocarbon (HC) membrane based MEA. Sandwiched structures of outer ionomer/catalyst/carbon coating/substrate, which had been developed for Nafion membrane, are used for transfer of catalyst to the HC membrane. Performances of the HC MEA before and after 500hr continuous operation are compared and it is found that a severe delamination occurs at the interface between the HC membrane and the catalyst layer, which is the main reason of the low performance and its degradation. The delamination is due probably to the different nature of HC membrane to the Nafion ionomer. A substitutional method, therefore, is suggested to overcome this. In such a way, the outer ionomer process is removed and the low transfer rate of catalyst by skipping the ionomer process is compensated with optimization of other process variables such as transfer time or temperature. The resulting performance is superior to the original LTD method, which can be explained in terms of low resistive components both in ohmic and kinetic.

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Optimization of biodiesel production via methyl acetate reaction from cerbera odollam

  • Dhillon, Sandip Singh;Tan, Kok Tat
    • Advances in Energy Research
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    • v.4 no.4
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    • pp.325-337
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    • 2016
  • Cerbera Odollam (sea mango) is a proven promising feedstock for the production of biodiesel due to its high oil content. Fatty acid methyl esters (FAME) were produced as the final reaction product in the transesterification reflux condensation reaction of sea mango oil and methyl acetate (MA). Potassium methoxide was used as catalyst to study its reacting potential as a homogeneous base catalyst. The initial part of this project studied the optimum conditions to extract crude sea mango oil. It was found that the content of sea mango sea mango oil was 55%. This optimum amount was obtained by using 18 g of grinded sea mango seeds in 250 ml hexane. The extraction was carried out for 24 hours using solvent extraction method. Response surface methodology (RSM) was employed to determine the optimum conditions of the reaction. The three manipulated variables in this reaction were the reaction time, oil to solvent molar ratio, and catalyst wt%. The optimum condition for this reaction determined was 5 hours reaction time, 0.28 wt% of catalyst and 1:35 mol/mol of oil: solvent molar ratio. A series of test were conducted on the final FAME product of this study, namely the FTIR test, GC-FID, calorimeter bomb and viscometer test.

Study on the Process Condition for Producing Propylene Carbonate in Commercial (상업적으로 프로필렌카보네이트를 제조하기 위한 공정 조건 연구)

  • Jin, Sang Hyun;Lee, Hak Beum;Back, Jea Beom
    • Journal of Energy Engineering
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    • v.29 no.1
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    • pp.58-62
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    • 2020
  • Among the exhaust gas, Carbon dioxide which is a causative factor in greenhouse effect. We study for synthesis of propylene carbonate with carbon dioxide which is captured and utilized in commercially valuable. The Experiment was proceeded as pilot scale with using homogeneous organic catalyst which is able to produce propylene carbonate in commercial and reaction conditions. Optimization condition for concentration of catalyst and reaction temperature, pressure was studied. We confirm that this process is eco-friendly method and commercial application due to the mild condition and also catalyst has a competitive price, reusability.

Optimization of the Earthing Resistance and Research on the Electrical Characteristics of New Catalyst for the Quality Earthing (접지품질 개선을 위한 접지저항 최적화 및 접지충진제의 전기적 특성 연구)

  • Park, C.G.;Ahn, S.J.;Woo, J.W.;Ahn, S.J.;Yu, Y.J.;Ahn, S.J.
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.6
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    • pp.1078-1085
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    • 2006
  • In earthing technologies, the intrusion of the surge wave can be protected when the earthing resistance is as low as several ohms. However, the cost fer realizing such a low resistance is quite high. Therefore it is important to determine appropriate target value of the earthing resistance to install cost-effective grounding system. In this work, we have proposed an optimization method of the earthing resistance according to the various environmental parameters by using a numerical simulator We have also developed new catalyst composed of water-soluble alkaline elements and activated carbon and investigated its electrical characteristics for enhancement of the earthing qualities.

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Optimization of Ammonia Decomposition and Hydrogen Purification Process Focusing on Ammonia Decomposition Rate (암모니아 반응기의 분해 효율 최적화를 통한 암모니아 분해 및 수소 정제 공정 모델 연구)

  • DAEMYEONG CHO;JONGHWA PARK;DONSANG YU
    • Transactions of the Korean hydrogen and new energy society
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    • v.34 no.6
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    • pp.594-600
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    • 2023
  • In this study, a process model and optimization design direction for a hydrogen production plant through ammonia decomposition are presented. If the reactor decomposition rate is designed to approach 100%, the amount of catalyst increases and the devices that make up the entire system also have a large design capacity. However, if the characteristics of the hydrogen regeneration process are reflected in the design of the reactor, it becomes possible to satisfy the total flow rate of fuel gas with the discharged tail gas flow rate. Analyzing the plant process simulation results, it was confirmed that when an appropriate decomposition rate is maintained in the reactor, the phenomenon of excess or shortage of fuel gas disappears. In addition, it became possible to reduce the amount of catalyst required and design the optimized capacity of the relevant processes.

Optimization of Biodiesel Production from Rapeseed Oil Using Response Surface Methodology (반응표면분석법을 이용한 유채유로부터 바이오디젤 생산의 최적화)

  • Jeong, Gwi-Taek;Yang, Hee-Seung;Park, Seok-Hwan;Park, Don-Hee
    • KSBB Journal
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    • v.22 no.4
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    • pp.222-227
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    • 2007
  • Biodiesel (fatty acid methyl esters) have used to as substitutes for petro-diesel by mixed-form with petro-diesel. In several processes of biodiesel production, alkali-catalyst transesterification produced to biodiesel of high contents with short reaction time. In this study, we investigate the optimal condition of alkali-catalyst transesterification of rapeseed oil produced at Jeju island in Korea using response surface methodology. The optimal condition of biodiesel production is reaction temperature 59.7$^{\circ}C$, catalyst amount 1.18%, oil to methanol molar ratio 1:8.75, and reaction time 5.18 min. At that reaction condition, the fatty acid methyl ester contents of product are above 97%. Our results may provide useful information with regard to the development of more economic and efficient biodiesel production system.

Optimal Design of Carbon Dioxide Dry Reformer for Suppressing Coke Formation (코크 생성 억제를 위한 이산화탄소 건식 개질 반응기의 최적 설계)

  • Lee, Jongwon;Han, Myungwan;Kim, Beomsik
    • Korean Chemical Engineering Research
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    • v.56 no.2
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    • pp.176-185
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    • 2018
  • As global warming accelerates, greenhouse gas reduction becomes more important. Carbon dioxide dry reforming is a promising green-house gas reduction technology that can obtain CO and $H_2$ which are high value-added materials by utilizing $CO_2$ and $CH_4$ which are greenhouse gases. However, there is a significant coking problem during operation of the dry reforming reactor. Because the carbon dioxide dry reforming is a strong endothermic reaction, the temperature of the reactor drops near the reactor inlet and causes coke formation. To solve this problem, it is important to ensure that the reaction takes place in a temperature range where coke production is minimized. In this study, we proposed a design method that can maintain reaction temperature in the region where the coke is rarely generated by using the new catalyst configuration method. The design method also optimizes the reactor by solving the optimization problem which minimizes the reactor length for a given reaction conversion by using the fuel flow rate, catalyst density, and output temperature by section as optimization variables.

Optimization and Packed Bed Column Studies on Esterification of Glycerol to Synthesize Fuel Additives - Acetins

  • Britto, Pradima J;Kulkarni, Rajeswari M;Narula, Archna;Poonacha, Sunaina;Honnatagi, Rakshita;Shivanathan, Sneha;Wahab, Waasif
    • Korean Chemical Engineering Research
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    • v.60 no.1
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    • pp.70-79
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    • 2022
  • Biodiesel production has attracted attention as a sustainable source of fuel and is a competitive alternate to diesel engines. The glycerol that is produced as a by-product is generally discarded as waste and can be converted to green chemicals such as acetins to increase bio-diesel profitability. Acetins find application in fuel, food, pharmaceutical and leather industries. Batch experiments and analysis have been previously conducted for synthesis of acetins using glycerol esterification reaction aided by sulfated metal oxide catalysts (SO42-/CeO2-ZrO2). The aim of this study was to optimize process parameters: effects of mole ratio of reactants (glycerol and acetic acid), catalyst concentration and reaction temperature to maximize glycerol conversion/acetin selectivity. The optimum conditions for this reaction were determined using response surface methodology (RSM) designed as per a five-level-three-factor central composite design (CCD). Statistica software 10 was used to analyze the experimental data obtained. The optimized conditions obtained were molar ratio - 1:12, catalyst concentration - 6 wt.% and temperature -90 ℃. A packed bed reactor was fabricated and column studies were performed using the optimized conditions. The breakthrough curve was analyzed.

Optimization of TDA Recycling Process for TDI Residue using Near-critical Hydrolysis Process (근임계수 가수분해 공정을 이용한 TDI 공정 폐기물로부터 TDA 회수 공정 최적화)

  • Han, Joo Hee;Han, Kee Do;Jeong, Chang Mo;Do, Seung Hoe;Sin, Yeong Ho
    • Korean Chemical Engineering Research
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    • v.44 no.6
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    • pp.650-658
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    • 2006
  • The recycling of TDA from solid waste of TDI plant(TDI-R) by near-critical hydrolysis reaction had been studied by means of a statistical design of experiment. The main and interaction effects of process variables had been defined from the experiments in a batch reactor and the correlation equation with process variables for TDA yield had been obtained from the experiments in a continuous pilot plant. It was confirmed that the effects of reaction temperature, catalyst type and concentration, and the weight ratio of water to TDI-R(WR) on TDA yield were significant. TDA yield decreased with increases in reaction temperature and catalyst concentration, and increased with an increase in WR. As a catalyst, NaOH was more effective than $Na_2CO_3$ for TDA yield. The interaction effects between catalyst concentration and temperature, WR and temperature, catalyst type and reaction time on TDA yield had been defined as significant. Although the effect of catalyst concentration on TDA yield at $300^{\circ}C$ as subcritical water was insignificant, the TDA yield decreased with increasing catalyst concentration at $400^{\circ}C$ as supercritical water. On the other hand, the yield increased with an increase in WR at $300^{\circ}C$ but showed negligible effect with WR at $400^{\circ}C$. The optimization of process variables for TDA yield has been explored with a pilot plant for scale-up. The catalyst concentration and WR were selected as process variables with respect to economic feasibility and efficiency. The effects of process variables on TDA yield had been explored by means of central composite design. The TDA yield increased with an increase in catalyst concentration. It showed maximum value at below 2.5 of WR and then decreased with an increase in WR. However, the ratio at which the TDA yield showed a maximum value increased with increasing catalyst concentration. The correlation equation of a quadratic model with catalyst concentration and WR had been obtained by the regression analysis of experimental results in a pilot plant.

Effect of Ionomer Content on the Anode Catalyst Layers of PEM Fuel Cells (고분자 전해질 연료전지용 수소극 촉매층의 이오노머 함량 영향)

  • PAK, BEOMJUN;LEE, SEONHO;WOO, SEUNGHEE;PARK, SEOK-HEE;JUNG, NAMGEE;YIM, SUNG-DAE
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.6
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    • pp.523-530
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    • 2019
  • For the low-Pt electrodes for polymer electrolyte fuel cells (PEMFCs), the optimization of ionomer content for anode catalyst layers was carried out. A commercial catalyst of 20 wt.% Pt/C was used instead of 50 wt.% Pt/C which is commonly used for PEMFCs. The ionomer content varies from 0.6 to 1.2 based on ionomer to carbon ratio (I/C) and the catalyst layer is formed over the electrolyte by the ultrasonic spray process. Evaluation of the prepared MEA in the unit cell showed that the optimal ionomer content of the air electrode was 0.8 on the I/C basis, while the hydrogen electrode was optimal at the relatively high ionomer content of 1.0. In addition, a large difference in cell performance was observed when the ionomer content of the hydrogen electrode was changed. Increasing the ionomer content from 0.6 to 1.0 by I/C in a hydrogen electrode with 0.05 mg/㎠ platinum loading resulted in more than double cell performance improvements on a 0.6 V. Through the analysis of various electrochemical properties in the single cell, it was assumed that the change in ionomer content of the hydrogen electrode affects the water flow between the hydrogen and air electrodes bounded by the membrane in the cell, which affects the overall performance of the cell. A more specific study will be carried out to understand the water flow mechanism in the future, and this study will show that the optimization process of hydrogen electrode can also be a very important cell design variable for the low-Pt and high-performance MEA.