• 제목/요약/키워드: Casting-drying

검색결과 52건 처리시간 0.024초

생분해성 고분자의 부식속도 측정 (Determination of Erosion Rate of the Biodegradable Polymer)

  • 박은석;지상철
    • Journal of Pharmaceutical Investigation
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    • 제30권4호
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    • pp.295-297
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    • 2000
  • A new method to evaluate erosion of biodegradable polymer, polyanhydrides, was developed. The polymer devices were prepared with the melt-casting method and weight loss was accurately measured after agitating the devices in buffers (pH 1-9), and removing the device at selected time intervals and freeze-drying the device. The erosion rate was estimated from the plot of the weight loss(%) of device as a function of time. The freeze-drying technique used in this study is particularly useful for estimating the erosion rate of biodegradable polymer.

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Effect of Multi-Sized Powder Mixture on Solid Casting and Sintering of Alumina

  • Cho, Kyeong-Sik;Lee, Hyun-Kwuon;Min, Jae-Hong
    • 한국세라믹학회지
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    • 제55권4호
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    • pp.352-357
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    • 2018
  • The slip casting process is widely used to make green bodies from ceramic slips into dense compacts with homogeneous microstructure. However, stress may be generated inside the green body during drying, and can lead to cracking and bending during sintering. When starting from the spherical powders with mono-size distribution to make the close packed body, interstitial voids on octahedral and tetrahedral sites are formed. In this research, experiments were carried out with powders of three size types (host powder (H), octahedral void filling powder (O) and tetrahedral void filling powder (T)) controlled for average particle size by milling from two commercial alumina powders. Slips were prepared using three different powder batches from H only, H+O or H+O+T mixed powders. After manufacturing green compacts by solid-casting, compacts were dried at constant temperature and humidity and sintered at $1650^{\circ}C$. Alumina samples fabricated from the multi-sized powder mixture had improved compacted and sintered densities.

수계 테이프 케스팅 법에 의한 봉상 γ-LiAlO2 입자 강화 MCFC 매트릭스 제조 공정의 최적화 (Optimization of Rod-shaped γ-LiAlO2 Particle Reinforced MCFC Matrices by Aqueous Tape Casting)

  • 최현종;신미영;현상훈;임희천
    • 한국세라믹학회지
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    • 제46권3호
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    • pp.282-287
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    • 2009
  • Rod-shaped particle reinforced $LiAlO_2$ matrices for MCFC were fabricated by an aqueous tape-casting technique. The hydrolysis reaction and agglomeration of $\gamma-LiAlO_2$ particles in aqueous slurries were inhibited by additions of $LiOH{\cdot}H_2O$ and glycerin to the aqueous $\gamma-LiAlO_2$ slurry. The tape-casting, performed using the aqueous slurry containing protein albumin, was fast and led to an effective drying at casting temperature range of $60{\sim}65^{\circ}C$. The strength of the particle reinforced matrix was improved about 4 times compared to that of matrix without reinforcement. Pore size distribution ($0.1{\sim}0.4{\mu}m$) and porosity ($50{\sim}60%$) of the reinforced matrices were determined to be appropriate for the MCFC matrix. The aqueous tape casting process is not only environmental-friendly but also efficient for fabricating MCFC matrices compared to non-aqueous tape casting.

분산제의 첨가가 재활용 지르코니아의 물성에 미치는 영향 (Effect of addition of dispersant on the physical properties of recycled zirconia)

  • 서정일;박원욱;김해규
    • 대한치과기공학회지
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    • 제40권1호
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    • pp.17-25
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    • 2018
  • Purpose: When casting of ceramics, proper amount of deflocculant was added for disperse the particles in slip. In this study, examined the optimum amount of APMA(ammonium polymethaacrylate) water as deflocculant for casting the zirconia. Methods: The 100 g of zirconia powder were ball milled with 300 g zirconia ball, 90 g of distilled water, and APMA water in polyethylene pot for 24 hours. The amount of APMA water were added as deflocculant from 0.5 to 0.9 g at an intervals of 0.1 g. The viscosity of slip with no deflocculant showed 1362c.p. and the minimum viscosity with 580c.p. obtained when the slip contained 0.7% of deflocculant. Bar type specimens were casted with plaster mold and biscuit fired at $1100^{\circ}C$ for 1 hours. Biscuit fired specimens were finished with $60mm(L){\times}14mm(W){\times}10mm(H) bar$. Finished specimens were 2nd fired at $1500^{\circ}C$ for 1 hour. Results: Regardless the addition of deflocculant, all 2nd fired specimens showed 0% of apparent porosity and water absorption. The specimens with no deflocculant showed 24% of drying shrinkage and 27.4% firing shrinkage. On the other hand, The specimens with deflocculant showed 17.4% of drying shrinkage and 17.6% firing shrinkage regardless the amount of deflocculant. The maximum bulk density with $6.09g/cm^3$ obtained when the specimens casted with 0.7~0.9% of deflocculant contained slips. Bend strength of specimen with no deflocculant showed 680 MPa and the maximum bend strength with 814 MPa obtained when the specimen casted with 0.7% of diflocculant contained slip. Conclusion : It was found that the particle shape of the powder according to the dispersing agent is added, the particle size, sintering temperature and affect the particle size distribution, sintering time, sintering atmosphere, such a great influence on the sintering.

점토계 고형화소지의 임계함수율과 기공구조 (Critical Moisture and Pore Structure of Clay Based Consolidated Body)

  • 이기강;박천주;김유택;김석범;김정환
    • 한국세라믹학회지
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    • 제34권5호
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    • pp.528-534
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    • 1997
  • There have been many studies on the preparation of slip, forming and drying in the slip casting process. However, is has not been yet on the rheological properties of consolidated body which largely affect on the workability. It was investugated that the rheological properties of the consolidated bodies formed by slip casting in the form of cakes from well dispersed(slip C) and weakly agglomerated slip(slip B) in the clay and clay-fly ash systems. The state of dispersion of slip was found to affected the critical moisture content which was largely affected by the pore and moisture distribution of the consolidated body. The cake C show lower critical moisture content than cake B in the clay system. However, the cake B gives lower critical moisture content than cake C in the clay-fly ash system.

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알루미나몰드를 사용한 슬립캐스팅법에 의한 3Y-TZP/SUS316계 경사기능재료의 제조 (Fabrication of 3Y-TZP/SUS316 Functionally Graded Material by Slip Casting Method Using Alumina Mold)

  • 여정구;정연길;이세훈;최성철
    • 한국세라믹학회지
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    • 제34권1호
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    • pp.70-78
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    • 1997
  • 3Y TZP/SUS316계 경사기능재료를 슬립캐스팅법을 이용하여 제조하였다. 슬립캐스팅 공정에서 석고몰드를 대체하기 위해 알루미나몰드를 제조하였고, 3Y-TZP/SUS316 2상 슬러리의 최적 분산조건을 ESA, 점도계, 침전거동의 관찰 등을 통해 결정하였으며, 석고몰드와 알루미나몰드로 캐스팅한 시험편의 제반 특성을 소결수축율변화, 건조 및 소결거동, 미세구조 관찰 등으로 조사하였다. 그 결과 알루미나몰드를 사용하여 제조된 시험편에서는 석고몰드 사용시 나타나는 표면에서의 오염이 관찰되지 않았으며, 각 층의 두께조절이 쉬웠고 높은 재현성을 나타냄을 알 수 있었다. 특히 알루미나몰드를 사용하여 제조한 SUS316에서는 어떤 열화현상도 관찰되지 않았다. 결국 슬립캐스팅 공정으로 3Y-TZP/SUS316계 경사기능재료를 제조함에 있어서 기존의 석고몰드보다 다공질 알루미나몰드의 사용이 바람직하다는 것을 알 수 있었다.

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겔-케스팅한 알루미나 성형체에서 출발입도가 공정변수 및 성형 미세구조에 미치는 영향 (Effects of particle size on processing variables and green microstructure in gelcast alumina green bodies)

  • 하창기;김재원;조창용;백운규;정연길
    • 한국재료학회지
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    • 제11권10호
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    • pp.869-878
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    • 2001
  • Alumina $(Al_2O_3)$ green bodies were fabricated by gel-casting using three kinds of alumina with different particle size (mean particle size: 4.6 $\mu\textrm{m}$, 0.32 $\mu\textrm{m}$, 10nm). The effects of particle size on gel-casting process and green microstructure were investigated. The optimum dispersion conditions using ammonium salt (D-3019) as dispersant were 0.2 wt% (4.63 $\mu\textrm{m}$), 0.5 wt% (0.32 $\mu\textrm{m}$), and 5.0 wt% (10 nm), in high solid loading. The optimum solid loading of each starting material for gel-casting was obtained as 59 vol% (4.63 $\mu\textrm{m}$), 57 vol% (0.32 $\mu\textrm{m}$), 15 vol% (10 nm), depending on particle size, indicating that nano-size particle (10 nm) represent lower solid loading as high specific surface area than those of other two starting materials. The drying at ambient conditions (humidity; $\thickapprox$90%) was performed more than 48hrs to enable ejection of the part from the mold and then at $120^{\circ}C$ for 2hrs in an air oven, showing no crack and flaw in the dried green bodies. The pore size and distribution of the gelcast green bodies showed the significant decrease with decreasing particle size. Green microstructure was dependent on the pore size and distribution due to the particle size, and on the deairing step. The green density maximum obtained was 58.9% (4.63 $\mu\textrm{m}$), 60% (0.32 $\mu\textrm{m}$), 47% (10 nm) theoretical density (TD), and the deairing step applied before gel-casting did not affect green density.

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Preparation and Characterization of Demineralized Bone Particle Impregnated Poly(L-lactide) Scaffolds

  • Gilson Khang;Park, Chong-Soo;John M. Rhee;Lee, Sang-Jin;Lee, Young-Moo;Park, Myoung-Kyu;Lee, Hai-Bang;Lee, Ilwoo
    • Macromolecular Research
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    • 제9권5호
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    • pp.267-276
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    • 2001
  • In order to endow with new bioactive functionality from demineralized bone particle (DBP) as natural source to poly(L-lactide) (PLA) synthetic biodegradable polymer, porous DBP/PLA as natural/synthetic composite scaffolds were prepared and compared by means of the emulsion freeze drying and solvent casting/salt leaching methods for the possibility of the application of tissue engineered bone and cartilage. For the emulsion freeze drying method, it was observed that the pore size decreased in the order of 79$\mu\textrm{m}$ (PLA control) > 47$\mu\textrm{m}$ (20% of DBP) > 23 $\mu\textrm{m}$ (40% of DBP) > 15$\mu\textrm{m}$ (80% of DBP). Porosities as well as specific pore areas decreased with increasing the amount of DBR. It can be explained that DBP acts like emulsifier resulting in stabilizing water droplet in emulsion. For the solvent casting/salt leaching method, a uniform distribution of well interconnected pores from the surface to core region were observed the pore size of 80 ∼70 $\mu\textrm{m}$ independent with DBP amount. Porosities as well as specific pore areas also were almost same. For pore size distribution by the mercury intrusion porosimeter analysis between the two methods, the pore size distribution of the emulsion freeze drying method was broader than that of the solvent casting/salt leaching method due to the mechanism of emulsion formation. Scaffolds of PLA alone, DBP/PLA of 40 and 80%, and DBP powder were implanted on the back of athymic nude mouse to observe the effect of DBP on the induction of cells proliferation by hematoxylin and eosin staining for 8 weeks. It was observed that the effect of DBP/PLA scaffolds on bone induction are stronger than PLA scaffolds, even though the bone induction effect of DBP/PLA scaffold might be lowered than only DBP powder, that is to say, in the order of DBP only > DBP/PLA scaffolds of 40 and 80% DBP > PLA scaffolds only for osteoinduction activity. In conclusion, it seems that DBP plays an important role for bone induction in DBP/PLA scaffolds for the application of tissue engineering area.

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콘크리트에서의 One-Sided 응력파 속도 측정 기법의 적용에 관한 연구 (Application Advanced One-Sided Stress Wave Velocity Measurement in Concrete)

  • 이준현;송원준
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1997년도 봄 학술발표회 논문집
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    • pp.544-550
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    • 1997
  • In this study, the advanced on-sided stress wave velocity measurement method was applied to investigate the effects of composition, age and moisture content in concrete. Two concrete specimens that have different composition were used to figure out the change of the Longitudinal and Surface wave velocity due to different composition. The other concrete specimen was cast and the Longitudinal and Surface wave velocity was monitored during curing process. After 28-day old, the effect of moisture content in the concrete specimen to the stress wave velocity is presented in this paper during the time period 43-74 days after casting. For drying process. an aggregate drying oven was used. A conventional ultrasonic through transmission method was used to compare with the results determined by the one-sided method.

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팽창재를 사용하는 바닥 모르타르의 특성에 미치는 시공요인의 영향 (Influences of Construction Conditions on the Properties of Cement Mortars in Floors Using Expansion Agent)

  • 표대수;정성철;송명신;홍상희;한천구
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 가을 학술발표회 논문집(II)
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    • pp.925-928
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    • 2000
  • In this paper, physical properties of cement mortar for floor using expansion agent are discussed varied with mixing time and curing temperature, delivery time and content of added water for preventing fluidity loss. According to experimental results, slump loss shows high with elapse of time And as curing temperature goes up, it also show high when curing temperature goes up and time lag between mixing and casting increases. As curing temperature goes down, drying shrinkage shows to be decreased. But it shows decline tendency with increase of added water content.