• Title/Summary/Keyword: Casting pattern

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Measurement of Lattice Parameter of Primary Si crystal in Rheocast Hypereutectic Al-Si Alloy by Convergent Beam Electron Diffraction Technique (수렴성빔 전자회절법을 이용한 리오캐스팅시킨 과공정 Al-Si합금에서 실리콘초정의 격자상수 측정)

  • Lee, Jung-Ill;Kim, Gyeung-Ho;Lee, Ho-In
    • Applied Microscopy
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    • v.25 no.3
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    • pp.99-107
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    • 1995
  • The morphological changes of primary solid particles as a function of process time on hypereutectic Al-15.5wt%Si alloy during semi-solid state processing with a shear rate of $200s^{-1}$ are studied. In this alloy, it was observed that primary Si crystals are fragmented at the early stage of stirring and morphologies of primary Si crystals change from faceted to spherical during isothermal shearing for 60 minutes. To understand the role of Al dissolved in the primary Si crystal by shear stress at high temperature, lattice parameters of the primary Si crystals are determined as a variation of high order Laue zone(HOLZ) line positions measured from convergent beam electron diffraction(CBED) pattern. The lattice parameter of the primary Si crystal in the rheocast Al-15.5wt%Si alloy shows tensile strain of about 5 times greater than that of the gravity casting. Increase of the lattice parameter by rheocasting is due to the increased amount of Al dissolved in the primary Si crystal accelerated by shear stress at high temperature. The amounts of solute Al in the primary Si crystal are measured quantitatively by EPMA method to confirm the CBED analysis.

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Numerical Analysis on Semi-Solid Forging and Casting Process of Aluminum Alloys (알루미늄합금의 반용융 단조 및 주조공정에 관한 수치해석)

  • 강충길;임미동
    • Transactions of Materials Processing
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    • v.6 no.3
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    • pp.239-249
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    • 1997
  • The behaviour of alloys in the semi-solid state strongly depends on the imposed stress state and on the morphology of the phase which can vary from dendritic to globular. To optimal net shape forging of semi-solid materials, it is important to investigate for filling phenomena in forging process of arbitrarily shaped dies. To produce a automotive part which has good mechanical property, the filling pattern according to die velocity and solid fraction distribution has to be estimated for arbitrarily shaped dies. Therefore, the estimation of filling characteristic in the forging simulation with arbitrarily shaped dies of semi-solid materials are calculated by finite element method with proposed algorithm. The proposed theoretical model and a various boundary conditions for arbitrarily shaped dies is investigated with the coupling calculation between the liquid phase flow and the solid phase deformation. The simulation process with arbitrarily shaped dies is performed to the isothermal conditions of two dimensional problems. To analysis of forging process by using semi-solid materials, a new stress-strain relationship is described, and forging analysis is performed by viscoelastic model for the solid phase and the Darcy's law for the liquid flow. The calculated results for forging force and filling limitations will be compared to experimental data. The filling simulation of simple products performed with the uniform billet temperature(584$^{\circ}C$) from the induction heating by the commercial package MAGMAsoft. The initial step of computation is the touching of semi-solid material with the end of die gate and the initial concept of proposed system just fit with the capability of MAGMAsoft.

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Comparison of CTD Cast and CTD Tow-yo Methods for Detecting Hydrothermal Plume (열수 플룸 검출을 위한 CTD Cast와 CTD Tow-yo 방법 비교)

  • Son, Juwon;Joo, Jongmin;Ham, Dong Jin;Yang, Seungjin;Kim, Jonguk
    • Ocean and Polar Research
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    • v.36 no.2
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    • pp.179-187
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    • 2014
  • Directly searching for undiscovered hydrothermal vent sites is inefficient due to the practical difficulty of comprehensively imaging vent fields. Thus, most searches for hydrothermal vent sites rely on the detection of hydrothermal plumes from water column observation. Detecting and measuring the hydrothermal plumes are the most efficient way to infer the presence and distribution of hydrothermal vents. Both the array of vertical casting and lateral towing are the most common methods to discover hydrothermal plumes. In this study, we compared results of cast and tow-yo operations along the same section of a spreading center with a distance of 20.5 km in the North Fiji Basin for mapping hydrothermal plumes. Operation of CTD tow-yo provides a detailed pattern of plumes which enable us to locate the hydrothermal vents. On the other hand, identification of hydrothermal activity can be determined effectively by CTD cast with additional analysis of geochemical tracers. Reduction in the operating time is another advantage of CTD cast operation, especially for regional-scale survey. Our results show that the combination of CTD cast and tow-yo would improve the efficiency of the hydrothermal plume survey to locate new hydrothermal vent sites.

Responses of Malting Barley Cultivars to Different Seeding Rates I. Variation of Yield Components and Yields in Different Seeding Rates (파종량에 따른 맥주맥의 품종간반응 I. 수량구성요소 및 수량변이)

  • 구자옥;이영만;하기용;신동영
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.29 no.4
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    • pp.409-415
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    • 1984
  • Finding the variations of principal agronomic traits, fourteen malting barley cultivars were tested with both narrow-spaced row seeding and broadcasting on high ridge respectively. The seeding rates were varied as 15, 20, 25, 30 and 35 liter per 10a in the narrow-spaced row seeding and 20, 25, 30, 35, and 40 litre in the broad casting on his ridge respectively. As a result of the test, there were highly significant differences in variation pattern of assessed traits among cultivars. However, the additional seeding rates in both seeding methods caused the drifts of earlier heading and maturity, longer in culm length, linear increase in number of spike and yields per unit area, slight reduction in 1000 grain weight, and slight increase in one litre weight, but no changes in number of grain per spike.

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RPD framework fabrication using computer-aided design (CAD) and rapid prototyping (Computer-aided design (CAD) 및 쾌속조형술을 이용한 가철성 국소의치 수복 증례)

  • Park, Seon-Ah;Koak, Jai-Young;Heo, Seong-Joo;Kim, Seong-Kyun;Park, Ji-Man
    • The Journal of Korean Academy of Prosthodontics
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    • v.55 no.1
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    • pp.94-99
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    • 2017
  • Nowadays, digital dentistry is generally applied to prosthodontics with fabrication of inlays or any other fixed prostheses by utilizing CAD/CAM (computer-aided design/computer-aided manufacturing) technology and intraoral scanner. However, in fabricating removable prosthesis, there are some limitations for digital technology to substitute conventional casting method. Therefore, approaching removable prostheses fabrication with CAD/CAM technology would be a meaningful trial. In this case report, Kennedy class III mandibular edentulous patient who was in need of increasing the vertical dimension of occlusion was treated with removable partial denture using CAD and rapid prototyping technique. Surveying and designing the metal framework of the partial denture was performed with CAD, and sacrificial plastic pattern was fabricated with rapid prototyping technique. During the follow up period of nine months, the removable partial denture has provided satisfactory results in esthetics and function.

A Study on the Energy Consumption Cost in the Winter and Calorific Value by Insulated Gang-form (단열갱폼 적용에 따른 동절기 보양비 사용량 및 발열량 검토에 관한 실험적 연구)

  • Nam, Kyung-Yong;Choi, Suk;Ahn, Sung-Jin;Lim, Myung-Kwan
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.1
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    • pp.53-60
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    • 2020
  • This paper aims to examine the insulation performance of insulated gang form by changing the energy (power) consumption and concrete calorific value to assist in concrete protection in cold weather. According to the test results, the general gang form will generate three times the energy (power) consumption for 12 hours after the concrete is poured. In contrast, insulated gang foam consumed no energy (power) for 21 hours after pouring. The final power consumption was 3.7 times higher than that of the general gang form, confirming the improved performance of insulated gang form with regard to energy (power) consumption. The calorific value examination shows that the calorific value changes significantly according to the change of outside temperature after concrete placement in the case of the general gang form. However, in the case of the insulated gang form, only a slight heat loss occurred in the part of the frame, and it showed a constant heating pattern from the concrete casting to the demolding of the mold.

Optimization of Ingot Mold Design Parameters for Austenite Heat-resistant Steel Through Computational Simulation (전산모사를 통한 오스테나이트계 내열강용 잉곳 몰드 설계 파라미터 최적화)

  • Hwang, SooBeen;Park, JongHwa;Jo, SangHyun;Park, SeongIk;Kim, YunJae;Kim, Donggyu
    • Journal of Korea Foundry Society
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    • v.42 no.1
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    • pp.3-11
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    • 2022
  • In this study, the parameters on the shrinkage defect of HR3C alloy was secured through computer simulation research, and the ingot mold with greater than 85% of sound area was designed and manufactured. Moreover, the optimized coagulation was proposed at design stage through computer simulation and test was performed upon ingot manufactured. After the test, the defect pattern was analyzed through cutting and non-destructive inspection to verify the parameter and ingot mold design. Based on the verification results, shrinkage defect parameters such as Niyama, Feed Efficiency, and Hot Tear Intensity of HR3C Alloys were obtained. In addition, through the secured parameters, a plan for designing ingot mold with a Non-defect area of 85% or more was secured.

Comparison of Energy Harvesting Characteristics in Trapezoidal Piezoelectric Cantilever Generator with PZT Laminate Film by Longitudinal (3-3) Mode and Transverse (3-1) Mode (PZT 라미네이트 Trapezoidal Piezoelectric Cantilever Generator의 모드(3-1, 3-3)별 에너지 하베스팅 특성 비교)

  • Lee, Min-seon;Kim, Chang-il;Yun, Ji-sun;Park, Woon-ik;Hong, Youn-woo;Paik, Jong-hoo;Cho, Jeong-ho;Park, Yong-ho;Jeong, Young-hun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.12
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    • pp.768-775
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    • 2017
  • Energy harvesting characteristics of trapezoidal piezoelectric cantilever generator, which has a lead zirconate titanate (PZT) laminate film, were compared by longitudinal (3-3) and transverse (3-1) modes. The PZT laminate film, fabricated by a conventional tape casting process, was cofired with Ag electrode at $850^{\circ}C$ for 2 h. A multi-layered Ag electrode by a planar pattern and an interdigitated pattern was applied to the PZT laminate to implement the 3-3 and 3-1 modes, respectively. The energy harvesting performance of the 3-3 mode trapezoidal piezoelectric cantilever generator was better than that of the 3-1 mode. An extremely high output power density of $26.7mW/cm^3$ for the 3-3 mode was obtained at a resonant frequency of 145 Hz under a load resistance of $50{\Omega}$ and acceleration of 1.3 G, which is ~3-times higher than that for the 3-1 mode. Therefore, the 3-3 mode is considered significantly efficient for application to high-performance piezoelectric cantilever generator.

Effect of the Heat Treatment on the Mechanical Property and Corrosion Resistance of CU - 7Al - 2.5Si Alloy (Cu-7Al-2.5Si 합금의 기계적 및 내식특성에 미치는 열처리 효과)

  • Lee, Syung-Yul;Won, Jong-Pil;Park, Dong-Hyun;Moon, Kyung-Man;Lee, Myeong-Hoon;Jeong, Jin-A;Baek, Tae-Sil
    • Corrosion Science and Technology
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    • v.13 no.1
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    • pp.28-35
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    • 2014
  • Recently, the fuel oil of diesel engines of marine ships has been increasingly changed to heavy oil of low quality as the oil price is getting higher and higher. Therefore, the spiral gear attached at the motor of the oil purifier which plays an important role to purify the heavy oil is also easy to expose at severe environmental condition due to the purification of the heavy oil in higher temperature. Thus, the material of the spiral gear requires a better mechanical strength, wear and corrosion resistance. In this study, the heat treatment(tempering) with various holding time at temperature of $500^{\circ}C$ was carried out to the alloy of Cu-7Al-2.5Si as centrifugal casting, and the properties of both hardness and corrosion resistance with and without heat treatment were investigated with observation of the microstructure and with electrochemical methods, such as measurement of corrosion potential, cathodic and anodic polarization curves, cyclic voltammogram, and a.c. impedance. in natural seawater solution. The ${\alpha}$, ${\beta}^{\prime}$ and ${\gamma}_2$ phases were observed in the material in spite of no heat treatment due to quenching effect of a spin mold. However, their phases, that is, ${\beta}^{\prime}$ and ${\gamma}_2$ phases decreased gradually with increasing the holding time at a constant temperature of $500^{\circ}C$. The hardness more or less decreased with heat treatment, however its corrosion resistance was improved with the heat treatment. Furthermore, the longer holding time, the better corrosion resistance. In addition, when the holding time was 48hrs, its corrosion current density showed the lowest value. The pattern of corroded surface was nearly similar to that of the pitting corrosion, and this morphology was greatly observed in the case of no heat treatment. It is considered that ${\gamma}_2$ phase at the grain boundary was corroded preferentially as an anode. However, the pattern of general corrosion exhibited increasingly due to decreasing the ${\gamma}_2$ phase with heat treatment. Consequently, it is suggested that the corrosion resistance of Cu-7Al-2.5Si alloy can be improved with the heat treatment as a holding time for 48 hrs at $500^{\circ}C$.

Characteristics and Manufacturing Technology of the Angbuilgu Treasure with Plate Pillars Decorated with a Dragon in Clouds (운룡주(雲龍柱) 보물 앙부일구의 특성과 제작 기술)

  • YUN Yonghyun;MIHN Byeonghee;KIM Sanghyuk
    • Korean Journal of Heritage: History & Science
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    • v.56 no.4
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    • pp.24-37
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    • 2023
  • This study analyzes the materials and external characteristics of the Angbu-ilgu, a kind of scaphe sundial, which was newly designated as a Korean Treasure in 2022. The Angbu-ilgu Treasure is owned by three institutions - the National Palace Museum Of Korea, Gyeongju National Museum, and Sungshin Women's University Museum - and is similar as a twin in its material, size, outward appearance, as well as production techniques that include casting, silver inlays, and metal joints. The Three-Treasure Angbu-ilgu is made of brass in the ratio of 90.6: 6.0: 1.8 with Cu: Zn: Pb. This composition clearly differs from Treasure No. 845, an Angbuilgu which has a composition ratio of 82.2: 3.7: 11.8 with Cu: Zn: Pb. In this new Angbu-ilgu Treasure, the hemisphere's stand has four vertical pillars sculpted in a dragon pattern and bilateral wings carved in a cloud pattern on the pillars, which are joined to the hemisphere's horizontal ring with rivets and silver solders, respectively. The dragon-in-clouds pillar (雲龍柱) shows the most outstanding formative beauty of the various Angbu-ilgu pillars produced in the late Joseon Dynasty. It can be seen that the altitude of the north pole engraved on the Angbu-ilgu was made after 1713. Production is, however, actually estimated to have occurred close to the 19th century, the era of the Jinju Kang family, who were professional Angbuilgu makers. Hopefully, this study will lead to a historical science and technology review with modern scientific instruments analyzing the materials and external characteristics of the three Angbu-ilgus designated as a Korean Treasure in 2022.