• 한국재료학회지
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• 제7권4호
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• pp.310-316
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• 1997

The effects of carbide and matrix structures on the abrasion wear resistance of multi-component white cast irons with 3.0 mass%C have been studied in this paper. Four different heats were poured in order to obtain the specimens with different combinations of the carbide structures: a basic iron(3.0 mass%C-5.0 mass%Cr-5.0 mass%V-5.0 mass% Mo-12.5mass%W)for M$_{6}$C and M$_{7}$C$_{3}$ carbides, and a Cr free iron(3.0 mass%C-5.0 mass%V-2.5mass%Mo-12.5 mass%W) for MC and M6C carbides. A conventional high Cr free free iron(3.0 mass%C-5.0 mass%V-2.5 mass%Mo-12.5 mass%W) for MC and M6C carbides. A conventional high Cr white cast iron was also poured to compare its wear resistance with those of the multi-component white cast irons. In the as-cast condition, the range of abrasive wear rate(Rw=mg/min) was from 4.15 to 5.98 . The lowest Rw, which means the highest wear resistance, was obtained in the basic iron with nodular MC, lamellar M$_{2}$C and cellular M$_{7}$C$_{3}$ carbides. On the other hand, the Rw of the high Cr white cast iron ranked between the basic iron and the Mo and W free iron. In each alloy, the Rw of air hardened or tempered specimen was lower than that of the as-cast one because of the change of matrix structures by the heat treatments. The Rw of the hear treated speci-mens increased in the order Mo and W free iron, basic iron, Cr free iron, high Cr iron, and V free iron.n.n.n.

• The Journal of Advanced Prosthodontics
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• 제13권6호
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• pp.351-360
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• 2021

PURPOSE. The aim of this study was to evaluate the efficiency of occlusal and interproximal adjustments of single implant crowns (SIC), comparing a digital cast-free approach (CF) and a protocol using 3D printed casts (PC). MATERIALS AND METHODS. A titanium implant was inserted at position of lower right first molar in a typodont. The implant position was scanned using an intraoral scanner and SICs were fabricated accordingly. Ten crowns (CF; n = 10) were subject to a digital cast-free workflow without any labside occlusal and interproximal modifications. Ten other identical crowns (PC) were adjusted to 3D printed casts before delivery. All crowns were then adapted to the testing model, simulating chair-side adjustments during clinical placement. Adjustment time, quantity of adjustments, and contact relationship were assessed. Data were analyzed using SPSS software (P < .05). RESULTS. Median and interquartile range (IQR) of clinical adjustment time was 02:44 (IQR 00:45) minutes in group CF and 01:46 (IQR 00:21) minutes in group PC. Laboratory and clinical adjustment time in group PC was 04:25 (IQR 00:59) minutes in total. Mean and standard deviation (±SD) of root mean squared error (RMSE) of quantity of clinical adjustments was 45 ± 7 ㎛ in group CF and 34 ± 6 ㎛ in group PC. RMSE of total adjustments was 61 ± 11 ㎛ in group PC. Quality of occlusal contacts was better in group CF. CONCLUSION. Time effort for clinical adjustments was higher in the cast-free protocol, whereas quantity of modifications was lower, and the occlusal contact relationship was found more favourable.

• 한국주조공학회지
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• 제29권2호
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• pp.70-77
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• 2009

The aim of this study was to develop a Mo and V free low alloy cast steel materials, enabling the significant cost- and time-savings in manufacturing and maintaining the insert of cold pressing die without impairment of the important properties. For this purpose, the effects of Si content on combinations of important properties such as hardness, hardenability, and weldability, and strength were systematically investigated. In order to evaluate the applicability as the insert of cold pressing die, the mechanical properties were measured after spheroidization annealing, quenching and tempering, and flame hardening heat treatments, respectively. After the Q/T and F.H. treatments, the developed 0.8${\sim}$1.6%Si containing Mo and V free low alloy cast steels showed excellent matrix strengthening effect, hardenability, and weldability, fulfilling the industrial criterion of the mechanical properties for automobile cold pressing die insert.

• 한국주조공학회지
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• 제42권3호
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• pp.191-197
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• 2022

This study aims to improve the machinability of gray cast irons in high speed cutting by using nonmetallic inclusions. In this research, small quantities of AL and Mg were added to conventional gray cast irons without influencing their mechanical characteristics and castability to investigate the effects of these nonmetallic inclusions in the gray cast irons on tool wear in high speed cutting. During the high speed turning of gray cast iron containing Al and Mg using a cermet tool, protective layers consisting of Al, Mg, Si, Mn, S and O were detected on the flank face and rake face of the tool, and flank and crater wear were significantly reduced compared to the turning of conventional gray cast iron and gray cast iron added with Al. The effect of inclusions on tool wear increased with increasing cutting speed, and flank and crater wear was the smallest at the cutting speed of 700m/min. Moreover, in face milling, the addition of Al and Mg drastically decreased the wear rate, and wear hardly progressed even in prolonged cutting length after initial wear. The amount of adhesion on tool faces increased as the cutting speed increased. This increase in cutting speed resulted in the formation of a thick protective layer and the reduction of tool wear. Furthermore, the addition of small amounts of Al and Mg prevented thermal cracks in the face milling of gray cast irons.

• 한국주조공학회지
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• 제6권4호
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• pp.277-283
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• 1986

The effects of copper as an alloying element on the microstructure of Compacted Vermicular graphite cast iron which was treated with Mg-REM spheroidizer have been studied. With the increase of copper content up to 2.0wt.%, the following results were obtained; First, the ratio of residual magnesium content in the as-cast iron has been found to be increased, possibly due to the decrease of sulfur content in the melt. Thus, the morphology of graphite in the as-cast iron has been found to be more nodular type. Second, the proportion of pearlite in the matrix has been found to he increased, however the matrix being with free carbide precipitates in the copper range of 1.2wt.% to 2.0wt.%. Third, the tensile strength of the as-cast iron in the temperature up to $400^{\circ}C$ was increased.

• 한국자기학회지
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• 제12권1호
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• pp.34-40
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• 2002

고에너지 Nd-Fe-B 소결자석 제조용 strip-cast 합금의 미세조직 개선을 위하여, Nd-Fe-B 합금을 다양한 조건하에서 strip casting법으로 제조한 후, 제조 조건이 상 형성, 상 분포 및 조직 형성에 미치는 영향을 조사하였다. 냉각속도 즉, wheel speed가 5 m/s 이하일 때 고특성 소결자석 제조에 적합한 미세조직을 갖는 Strip 합금들을 제조할 수 있었으며, 이때의 한계 조성은 Nd$_{14}$Fe$_{79}$B$_{7}$ 정도로 추정되었다. 또한 조성에 상관없이 5 m/s 이하에서는 strip 표면에 수직한 방향으로 <001> preferred orientation이 발생하였는데, 이것은 궁극적으로 합금의 분쇄.성형시 결정립 배향도 향상에 유리하게 작용할 것으로 보인다. 한편 냉각속도가 증가할수록 Nd$_2$Fe$_{14}$B 결정립의 미세화로 인하여 보자력이 증가하였으나, Nd 함량이 감소할 경우 $\alpha$-Fe 정출의 증가로 인하여 보자력이 감소하였다.

• 한국분말재료학회지
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• 제18권1호
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• pp.24-28
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• 2011

Effect of Cu content on microstructural and magnetic properties of a $(Nd_{26.06},Dy_{6.51})Fe_{bal.}$ $Cu_xB_{0.97}$(wt.%), (x = 0.2, 0.3, 0.4, 0.5) strip-cast was studied. The average inter-lamellar spacing in the free surface and wheel side of the strip cast increased as the Cu content increases. The grain uniformity, the grain alignment, and (00L) texture of the strip cast increased with Cu contents up to 0.4 wt.%. These microstructural changes were attributed to the decrease of the effective cooling rate of the melted alloy caused by the decrease of the melting temperature of resulting from Cu addition. Coercivity and remanence were increased because of the grain alignment and (00L) texture improvement with Cu contents up to 0.4 wt.%.

• 한국산림과학회지
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• 제10권1호
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• pp.17-27
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• 1970

소나무 묘목을 이용하여 포지에서 비료 3요소 시험을 $3^3$요인 시험으로 S반복을 실시하여 1963년부터 1966까지 4년간 실시한 결과는 다음과 같다. 1. 소나무는 삼요소중 질소비료에 대하여 가장 비효가 컸으며 질소, 인산, 가리의 순위였으나 2. 3차년도 이후는 Needle cast가 발병하여 가리에 대하여 고도의 비효가 있었으며 인산에 대하여는 0.5%의 유의성이 있었다. 3. 가리는 소나무 생장에는 질소와 같이 크게 비효를 나타내지 못하였으나 Needle cast가 만연된 후에는 가리의 시용구에서는 비효를 나타 내었다. 4. 즉 소나무에 있어서는 Needle cast 발병전에는 질소 및 인산의 비효가 크게 나타났으며 가리의 시용구가 신장 생장에는 크게 영향을 주지 못했으나 건묘로서 내병성이 강하였으므로 결과적으로 비효가 크게 인정되었다. 5. Needle cast 발병 전에는 가리의 비효가 나타나지 않았으나 발병 후에는 질소나 인산보다도 가리의 시비효과가 크게 인정되었으며 그 효과는 가리, 인산, 질소의 순위이었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.50-52
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• 2007

Large size forged parts usually were made by hot open die forging because of the die cost, high applied load and small manufacturing quantities. Cast ingots were used in open die forging and the ingots almost included the cavities in its inside. Therefore, one of the aims for forging processes is to close and remove the cavities. However, its criteria were well not defined since the studies have many difficulties to investigate the cavity behaviors because of its large size. In this study, the cavity closure behavior was investigated by experimental and FE analysis. The FEM analysis is performed to investigate the overlap defect of cast ingots during free forging stage. The measured flow stress data were used to simulate the forging process of cast ingot using the practical material properties. Also the analysis of cavity closure is performed by using the $DEFORM^{TM}$-3D. The calculated results of cavity closure behavior are compared with the measured results before and after forging, which are scanned by the X-ray scanner. From this result, the criteria for deformation amounts effect on the cavity closure can be investigated by the comparison between practical experiment and numerical analysis.

• 한국주조공학회지
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• 제6권1호
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• pp.27-35
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• 1986

The gating design of gray cast iron was programmed in a Personal computer. By this program, casting test was done. The results obtained are as follows. 1. Gating design that can calculate the velocity of metal flow and size in each gate section by knowing the loss coefficient caused by friction loss and bend loss was programmed. 2. In the test casting, the gating ratio was changed into 1.1:1.3:1, 1:2:2, 1:4:4. And sound casting, free of sand washing defect, was obtained at the velocity of 35.5cm/sec in ingate.