• 제목/요약/키워드: Carbon-coated Si

검색결과 123건 처리시간 0.028초

Solid Lubrication Characteristics of DLC Coated Alumina Seals in High Temperature

  • 옥철호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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    • pp.356-356
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    • 2007
  • Plasma immersion ion beam deposition (PIIBD) technique is a cost-effective process for the deposition of diamond like carbon thin film, the possible solid lubricant on large surface and a complex shape. We used PIIB process for the preparation of DLC thin film on $Al_2O_3$ with deposition conditions of deposition temperature range $200^{\circ}C$, working gas pressure of 1.310-1Pa. DLC thin films were coated by $C_2H_2$ ion beam deposition on $Al_2O_3$ after the ion bombardment of SiH4 as the bonding layer. Energetic bombardment of $C_2H_2$ ions during the DLC deposition to ceramic materials generated mixed layers at the DLC-Si interface which enhanced the interface to be highly bonded. Wear test showed that the low coefficient of friction of around 0.05 with normal load 2.9N and proved the advantage of the low energy ion bombardment in PIIBD process which improved the tribological properties of DLC thin film coated alumina ceramic. Furthermore, PIIBD was recognized as a useful surface modification technique for the deposition of DLC thin film on the irregular shape components, such as molds, and for the improvement of wear and adhesion problems of the DLC thin film, high temperature solid lubricant.

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LPCVD 장치를 이용한 메탄과 수소 혼합기체로부터 다이아몬드 박막의 제조 (A Diamond-like Film Formation from (CH$_4$ + H$_2$) Gas Mixture with the LPCVD Apparatus)

  • 김상균;최진호;주광열
    • 대한화학회지
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    • 제34권5호
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    • pp.396-403
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    • 1990
  • 일반적인 화학증기증착(CVD : Chemical Vapor Deposition)실험에서 반응기작을 연구할 수 있는 LPCVD (Low Pressure CVD) 장치의 설계 및 제작에 관한 것과, 특히 이 장치를 이용하여 메탄, 수소의 혼합기체와 헬륨을 완충(buffer) 가스로 사용하여 p-type (111) Si wafer 위에 다이아몬드 박막(diamond film)을 얻고자 시도한 것에 대하여 기술하였다. 실험은 두 가지 방법으로 나누어서 행하였다. (1) Si wafer를 반응기 안에 있는 heater(약 480$^{\circ}C$)위에 놓고 두 개의 다른 inlet 가스관을 사용하여 실험하였다. Posphoric acid로 coating된 하나의 관은 microwave discharge시킨 수소 기체를 흘려주는데 사용하였고, 다른 관은 discharge시키지 않은 메탄 기체를 흘려주는데 사용하였다. 그 결과로 무정형 탄소 뭉치 화합물(amorphous carbon cluster)을 얻었다. (2) 수소와 메탄을 동시에 discharge시켜 plasma 상태인 discharge tube안에 Si wafer을 넣고 증착시켜, 그 결과로 다이아몬드 구조를 갖은 반응생성물을 얻었다.

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SPM을 이용한 접촉조건 변화에 따른 미소응착 특성 연구 (Effect of Contact Conditions on the Micro-adhesion Characteristics using SPM)

  • 윤의성;박지현;양승호;공호성
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.18-22
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    • 2000
  • An experimental study was carried out to investigate the effect of nano-contact condition on the nano-adhesion phenomena. SPM(scanning probe microscope) tips with different radius of curvature were fabricated by a series of masking and etching processes. DLC(diamond-like carbon) and W-DLC (tungsten-incorporated diamond-like carbon) were coated on (100) silicon wafer by PACVD(plasma assisted chemical vapor deposition). Pull-off forces of Pure Si-wafer, DLC and W-DLC were measured with SPM(scanning probe microscope). Also, the same series of tests were carried out with the tips with different radius of curvature. Results showed that DLC and W-DLC showed much lower pull-off force than Si-wafer and Pull-off force increased with the tip radius.

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A study of the fabrication of surface coated SiC whiskers on carbon fiber for various filter applications

  • 최유열;김준규;박시정;최두진
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2010년도 제39회 하계학술대회 초록집
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    • pp.83-83
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    • 2010
  • 산업이 고도화되는 과정에서 에너지의 고효율화를 위하여 고온, 고압 등의 극한환경 하의 공정이 불가결하며, 이에 따라 초미세분진인 나노 입자가 증가되고 있다. 이에 따라 해당 나노의 입자 처리를 위하여 다양한 용도에서의 고온 필터가 산업적으로 요구되고 있다. 본 연구에서는 디젤엔진 매연저감 후처리 장치, 소각로, 발전소 등의 미세 분진 포집 필터로서의 응용을 위해, 카본 파이버에 SiC 휘스커를 증착하는 실험을 진행하였다. 휘스커 증착 공정은 촉매없이 SiC 휘스커를 카본 파이버 위에 화학증착하였다. 휘스커 성장 시 증착 조건의 변화를 통하여 다양한 휘스커의 증착 형태 및 미세구조를 관찰하였다. 또한 높은 포집 효율 및 기체투과도를 갖추기 위해, 휘스커가 증착된 시편의 포집효율 및 기체투과도 향상을 위한 실험을 진행하였다. 해당 실험의 결과로, 증착된 필터는 70% 이상의 포집효율을 보이면서도 기체 투과도는 현재 상용화되어 있는 코디얼라이트보다 5배 이상 높았다. 또한 필터에 추가적인 SiC 침윤공정을 통하여 시편의 내산화성, 내마모성, 내열성 등의 특성이 향상됨을 확인하였다.

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Synthesis of self-aligned carbon nanotubes on a Ni particles using Chemical Vapour Deposition

  • Park, Gyu-Seok
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2000년도 제18회 학술발표회 논문개요집
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    • pp.64-64
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    • 2000
  • Since its discovery in 1991, the carbon nanotube has attracted much attention all over the world; and several method have been developed to synthesize carbon nanotubes. According to theoretical calculations, carbon nanotubes have many unique properties, such as high mechanical strength, capillary properties, and remarkable electronical conductivity, all of which suggest a wide range of potential applications in the future. Here we report the synthesis in the catalytic decomposition of acetylene at ~65 $0^{\circ}C$ over Ni deposited on SiO2, For the catalyst preparation, Ni was deposited to the thickness of 100-300A using effusion cell. Different approaches using porous materials and HF or NH3 treated samples have been tried for synthesis of carbon nanotubes. It is decisive step for synthesis of carbon nanotubes to form a round Ni particles. We show that the formation of round Ni particles by heat treatment without any pre-treatment such as chemical etching and observe the similar size of Ni particles and carbon nanotubes. Carbon nanotubes were synthesized by chemial vapour deposition ushin C2H2 gas for source material on Ni coated Si substrate. Ni film gaving 20~90nm thickness was changed into Ni particles with 30~90nm diameter. Heat treatment of Ni fim is a crucial role for the growth of carbon nanotube, High-resolution transmission electron microscopy images show that they are multi-walled nanotube. Raman spectrum shows its peak at 1349cm-1(D band) is much weaker than that at 1573cm-1(G band). We believe that carbon nanotubes contains much less defects. Long carbon nanotubes with length more than several $\mu$m and the carbon particles with round shape were obtained by CVD at ~$650^{\circ}C$ on the Ni droplets. SEM micrograph nanotubes was identified by SEM. Finally, we performed TEM anaylsis on the caron nanotubes to determine whether or not these film structures are truly caron nanotubes, as opposed to carbon fiber-like structures.

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열화학기상증착법에 의한 고순도 탄소나노튜브의 성장 (Growth of highly purified carbon nanotubes by thermal chemical vapor deposition)

  • 이태재;이철진;김대운;박정훈;손권희;류승철;송홍기;김성진
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 하계학술대회 논문집 D
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    • pp.1839-1842
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    • 1999
  • We have synthesized carbon nanotubes by thermal chemical vapor deposition of $C_2H_2$ on transition metal-coated silicon substrates. Carbon nanotubes are uniformly synthesized on a large area of the plain Si substrates, different from Previously reported porous Si substrates. It is observed that surface modification of transition metals deposited on substrates by either etching with dipping in a HF solution and/or $NH_3$ pretreatment is a crucial step for the nanotube growth prior to the reaction of $C_2H_2$ gas. We will demonstrate that the diameters of carbon naotubes can be controlled by applying the different transition metals.

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액중 전기폭발법을 이용한 아연 나노분말 제조 및 분석 (Synthesis and Analysis of Zn Nanopowders by Wire Explosion In Liquids)

  • 조주현;김두헌;최시영;강충일;문갑영
    • 한국전기전자재료학회논문지
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    • 제25권10호
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    • pp.824-829
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    • 2012
  • Zn wires have been electrically exploded in methanol or distilled water using the pulsed power technologies. The nanopowders produced by the explosions have been observed by using SEM and TEM, and analyzed its phase by using EDS and XRD. The nanopowders produced in distilled water showed ZnO phase only. On the other hands, the nanopowder produced in methanol showed mixed phases with Zn and ZnO. The HR-TEM images of the nanopowders produced in methanol showed that the some particles have been coated with carbon like materials. It is considered that the carbon coatings could be depended on the positions of the particles during the plasma state formed by explosion.

하프늄카바이드 코팅을 통한 2종형상의 탄소/탄소복합재의 내삭마성 향상연구 (A Study on Improvement of the Ablation Resistance of Two Types of the Carbon/Carbon Composites by HfC Coating)

  • 강보람;김호석;오필용;최성만
    • Composites Research
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    • 제33권4호
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    • pp.205-212
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    • 2020
  • 본 연구에서는 기상화학반응공정을 이용하여 실리콘카바이드가 코팅된 2종형상의 탄소/탄소복합재 위에 진공플라즈마용사를이용하여 하프늄카바이드를 코팅하였다. 코팅 전/후 시편을 5.06 MW/㎡의 열유속에서 120초 동안 산화 및 삭마 실험을 진행하였다. 시험 전/후의 질량 변화량을 통해 질량삭마율을 계산하였고 캘리퍼스와 고속카메라를 이용하여 길이변화를 측정하여 길이삭마량을 계산하였다. 시편 단면의 FE-SEM 및 EDS 분석을 통해 산화 및 삭마거동을 관찰하였다. 플라즈마 풍동 시험결과 코팅된 시편이 무게감소 및 길이변화가 적어 내산화 및 내삭마성이 높은 것으로 판단되었다. 그러나 동일조건에서 시험한 반구형과 원통형의 산화 및 삭마정도는 상이하였고 원통형에서 더 높은 내산화 및 내삭마성을 가지는 것으로 평가되었다.

Diffusion coefficient estimation of Si vapor infiltration into porous graphite

  • Park, Jang-Sick
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2015년도 제49회 하계 정기학술대회 초록집
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    • pp.190.1-190.1
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    • 2015
  • Graphite has excellent mechanical and physical properties. It is known to advanced materials and is used to materials for molds, thermal treatment of furnace, sinter of diamond and cemented carbide tool etc. SiC materials are coated on the surface and holes of graphite to protect particles emitted from porous graphite with 5%~20% porosity and make graphite hard surface. SiC materials have high durability and thermal stability. Thermal CVD method is widely used to manufacture SiC thin films but high cost of machine investment and production are required. SiC thin films manufactured by Si reaction liquid and vapore with carbon are effective because of low cost of machine and production. SiC thin films made by vapor silicon infiltration into porous graphite can be obtained for shorter time than liquid silicon. Si materials are evaporated to the graphite surface in about $10^{-2}$ torr and high temperature. Si materials are melted in $1410^{\circ}C$. Si vapor is infiltrated into the surface hole of porous graphite and $Si_xC_y$ compound is made. $Si_x$ component is proportional to the Si vapor concentration. Si diffusion coefficient is estimated from quadratic equation obtained by Fick's second law. The steady stae is assumed. Si concentration variation for the depth from graphite surface is fitted to quadratic equation. Diffusion coefficient of Si vapor is estimated at about $10^{-8}cm^2s^{-1}$.

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반응소결 SiC 재료의 제조 및 특성 (Fabrication and Characterization of Reaction Sintered SiC Based Materials)

  • 진준옥;이상필;박이현;황희진;윤한기
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 춘계학술대회 논문집
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    • pp.294-299
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    • 2003
  • The efficiency of complex slurry preparation route for the development of high performance RS-SiCf/SiC composites has been investigated. The green bodies for RS-SiC and RS-SiCf/SiC composite materials prior to the infiltration of molten silicon were prepared with various C/SiC complex matrix slurries, which associated with both different sizes of starting SiC particles and blending ratios of starting SiC and carbon particles. The reinforcing materials in the composite system were uncoated and C coated Tyranno SA SiC fiber. The characterization of RS-SiC and RS-SiCf/SiC composite materials was examined by means of SEM, EDS and three point bending test. Based on the mechanical property-microstructure correlation, process optimization methodology is discussed.

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