• 제목/요약/키워드: Carbon fabric

검색결과 234건 처리시간 0.025초

CFRP 적용을 위한 Carbon NCF Prepreg 제작 및 구조해석을 활용한 적층패턴 최적설계 연구 (A Study of Carbon NCF Prepreg Manufacturing and Stacking Pattern Optimal Design Using Structure Analysis)

  • 김신;신헌충;하성규
    • Composites Research
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    • 제33권1호
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    • pp.13-18
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    • 2020
  • 기존 소방구조용 작업차에서 문제가 되고 있는 협소도로 진입의 어려움 및 구조를 위한 신속한 작업 전개 한계성을 극복하기 위한 목적으로 소형 구조작업차 연구가 진행되고 있으며 이에 따른 경량화 연구를 진행하였다. 본 연구에서는 소방 구조 작업차 5번 붐은 288 mm(W) × 299 mm(D) × 3,691 mm(L)이며 이에 걸리는 최대 하중은 876 kg이고, Steel Boom의 Thickness는 3 mm이다. Steel (STRENX960)을 CFRP 복합재로 변경하여 제작하기 위해 Carbon Fiber NCF (±45°, 2축)를 직조하고 이를 NCF Prepreg로 제작하였고 경량화와 강성, 강도를 극대화할 수 있는 최적설계 패턴을 제시하였다. 이 과정은 구조해석을 바탕으로 설계하였고, NCF Prepreg의 (±45°)가 비틀림에 미치는 영향을 확인했으며 적층패턴(b)로 최적설계 하였다. 기존 Steel Boom과 UD방향으로 적층한 CFRP Boom과 동등하거나 이상의 수준에 대한 적층패턴을 최적화하였고, 최종적으로 Steel 대비 약 49.6% 무게에 대한 경량화 효과를 확인하였다.

인산 표면 처리가 탄소/페놀릭 복합재료의 내열성능에 미치는 영향 (Effect of Surface Treatment with Phosphoric acid on the Thermal Resistant Properties of Carbon/Phenolic Composite)

  • 안덕중;박종규;강태진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.77-82
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    • 1999
  • 탄소 fabric 표면을 각기 다른 농도의 인산용액으로 표면처리함으로써 2-D 카본/페놀릭 복합 재료에 미치는 물성과 내 산화성, Arc plasma Torch test를 통하여 내열성등을 알아보았으며 ESCA를 통하여 인산 표면 처리에 의한 표면 functionality를 측정하였다.

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PAN계/Rayon계 탄소 직물 하이브리드 복합재료의 역학적 특성 및 열적 특성에 관한 연구 (Mechanical and Thermal Properties of Phenolic Composite reinforced with Hybrid of PAN-based/Rayon-based Carbon Fabrics)

  • 김재홍;박종규;정경호;강태진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.98-101
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    • 2005
  • The mechanical and thermal properties of PAN-based/Rayon-based carbon fabrics interply hybrid composite materials have been studied. Mechanical properties was improved with increasing amount of continuous PAN-based carbon fabrics. The erosion rate was calculated through torch test. The thermal conductivity of hybrid of spun PAN-based/continuous rayon-based carbon fabric is lower than others.

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Thermal Conductivity and Thermal Expansion Behavior of Pseudo-Unidirectional and 2-Directional Quasi-Carbon Fiber/Phenolic Composites

  • Cho, Donghwan;Choi, Yusong;Park, Jong Kyoo;Lee, Jinyong;Yoon, Byung Il;Lim, Yun Soo
    • Fibers and Polymers
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    • 제5권1호
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    • pp.31-38
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    • 2004
  • In the present paper, a variety of fiber reinforcements, for instance, stabilized OXI-PAN fibers, quasi-carbon fibers, commercial carbon fibers, and their woven fabric forms, have been utilized to fabricate pseudo-unidirectional (pseudo-UD) and 2-directional (2D) phenolic matrix composites using a compression molding method. Prior to fabricating quasi-carbon fiber/phenolic (QC/P) composites, stabilized OXI-PAN fibers and fabrics were heat-treated under low temperature carbonization processes to prepare quasi-carbon fibers and fabrics. The thermal conductivity and thermal expansion/contraction behavior of QC/P composites have been investigated and compared with those of carbon fiber/phenolic (C/P) and stabilized fiber/phenolic composites. Also, the chemical compositions of the fibers used have been characterized. The results suggest that use of proper quasi-carbonization process may control effectively not only the chemical compositions of resulting quasi-carbon fibers but also the thermal conductivity and thermal expansion behavior of quasi-carbon fibers/phenolic composites in the intermediate range between stabilized PAN fiber- and carbon fiber-reinforced phenolic composites.

스프레드 탄소섬유 직물 복합재료의 성형온도에 따른 기계적 특성에 관한 연구 (Effect of Fabricating Temperature on the Mechanical Properties of Spread Carbon Fiber Fabric Composites)

  • 은종현;곽재원;김기정;김민성;성선민;최보경;김동현;이준석
    • Composites Research
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    • 제33권3호
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    • pp.161-168
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    • 2020
  • 본 연구에서는 스프레드 기술이 적용된 열가소성 탄소섬유 복합재료의 성형 온도에 따른 기계적 특성과 폴리프로필렌 필름의 열적 특성에 대해 조사하였다. 스프레드 기술이 적용된 탄소섬유 직물과 범용 탄소섬유 직물로 탄소섬유 강화 복합재료를 제작하였고, 시차 열량 주사계(DSC), 열 중량 분석법(TGA), 점도계를 사용하여 폴리프로필렌 필름의 열적 특성을 측정하였다. 인장, 굽힘, 층간 전단 실험을 통해 복합재료 성형 온도 조건에 따른 스프레드 탄소섬유 복합재료(SCFC)와 범용 탄소섬유 복합재료(CCFC)의 기계적 특성을 확인하였다. 폴리프로 필렌 수지의 융점 이상인 200~240℃ 구간에서 복합재료를 제작하였으며, 주사 전자 현미경(SEM) 분석을 통해 성형 온도 조건에 따른 열가소성수지의 함침성을 관찰하였다. 그 결과, 성형 온도가 증가함에 따라 폴리프로필렌 수지의 점도가 감소하여 함침성이 향상되었으며, 230℃ 성형 온도 조건에서 기계적 특성이 가장 우수한 것을 확인하였다.

Effects of Fiber Surface-Treatment and Sizing on the Dynamic Mechanical and Interfacial Properties of Carbon/Nylon 6 Composites

  • Cho, Dong-Hwan;Yun, Suk-Hyang;Kim, Jun-Kyung;Lim, Soon-Ho;Park, Min;Lee, Geon-Woong;Lee, Sang-Soo
    • Carbon letters
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    • 제5권1호
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    • pp.1-5
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    • 2004
  • The effects of fiber surface-treatment and sizing on the dynamic mechanical properties of unidirectional and 2-directional carbon fiber/nylon 6 composites by means of dynamic mechanical analysis have been investigated in the present study. The interlaminar shear strengths of 2-directional carbon/nylon 6 composites sized with various thermosetting and thermoplastic resins are also measured using a short-beam shear test method. The result suggests that different surface-treatment levels onto carbon fibers may influence the storage modulus and tan ${\delta}$ behavior of carbon/nylon 6 composites, reflecting somewhat change of the stiffness and the interfacial adhesion of the composites. Dynamic mechanical analysis and short-beam shear test results indicate that appropriate use of a sizing material upon carbon fiber composite processing may contribute to enhancing the interfacial and/or interlaminar properties of woven carbon fabric/nylon 6 composites, depending on their resin characteristics and processing temperature.

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Optimization of SWCNT-Coated Fabric Sensors for Human Joint Motion Sensing

  • Cho, Hyun-Seung;Park, Seon-Hyung;Yang, Jin-Hee;Park, Su-Youn;Han, Bo-Ram;Kim, Jin-Sun;Lee, Hae-Dong;Lee, Kang-Hwi;Lee, Jeong-Whan;Kang, Bok-Ku;Chon, Chang-Soo;Kim, Han-Sung;Lee, Joo-Hyeon
    • Journal of Electrical Engineering and Technology
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    • 제13권5호
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    • pp.2059-2066
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    • 2018
  • This study explored the feasibility of utilizing an SWCNT-coated fabric sensor for the development of a wearable motion sensing device. The extent of variation in electric resistance of the sensor material was evaluated by varying the fiber composition of the SWCNT-coated base fabrics, attachment methods, number of layers, and sensor width and length. 32 sensors were fabricated by employing different combinations of these variables. Using a custom-built experimental jig, the amount of voltage change in a fabric sensor as a function of the length was measured as the fabric sensors underwent loading-unloading test with induced strains of 30 %, 40 %, and 50 % at a frequency of 0.5 Hz. First-step analysis revealed the following: characteristics of the strain-voltage curves of the fabric sensors confirmed that 14 out of 32 sensors were evaluated as more suitable for measuring human joint movement, as they yield stable resistance values under tension-release conditions; furthermore, significantly stable resistance values were observed at each level of strain. Secondly, we analyzed the averaged maximum, minimum, and standard deviations at various strain levels. From this analysis, it was determined that the two-layer sensor structure and welding attachment method contributed to the improvement of sensing accuracy.

3차원 직조형 금속복합재료의 제조와 특성분석 (Fabrication and Characterization of Al Matrix Composites Reinforced with 3-D Orthogonal Carbon Textile Preforms)

  • 이상관;변준형;홍순형
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 춘계학술발표대회 논문집
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    • pp.188-191
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    • 2002
  • 3-D orthogonal woven carbon/Al composites were fabricated using a pressure infiltration casting method. Especially, to minimize geometrical deformation of fiber pattern and $Al_4C_3$ formation, the process parameters of the minimum pressurizing force, melting temperature, delay and holding time of molten aluminum pressurizing was optimized through the PC-controlled monitoring system. Resonant ultrasound spectroscopy (RUS) was utilized to measure the effective elastic constants of 3-D orthogonal woven carbon/Al composites. The CTE measurement was conducted using strain gages in a heating oven.

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복셀화기법을 이용한 탄소방적사강화 복합재료의 열전도도 모델링 (Voxelization-based Model for Predicting Thermal Conductivities of Spun Type Carbon Fabric Composites)

  • 조영준;설인환;강태진;박종규
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.90-93
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    • 2005
  • A thermal model of carbon spun yarn and its composite is presented. Based on voxelization method, the unit cells of spun carbon yam and its composite are divided into a number of volume elements and the local material properties have been given to each element. By using Finite Difference Method, temperature distribution in the unit cell can be obtained. Effective thermal conductivity of unit cell is calculated using the temperature distribution and thermal conductivities of local elements.

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