• Title/Summary/Keyword: Carbon Rotor

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Analysis the 10kW-grade Rotor Blade with Fiber Reinforced Plastics (F.R.P로 제작된 10kW급 소형 Rotor Blade의 특성 분석)

  • Son Choong-Yul;Kim Keon-Hoon;Shin Jong-Yeon;Lee Jung-Tak
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2005.04a
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    • pp.575-582
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    • 2005
  • Wind Turbines of big scale of modem stage are made of a part glass F.R.P. Carbon Reinforced Plastic and Kevlar can be used 0 reinforcement but those are not economical in big scale of Wind Turbines. In this study life sized 10kW-class Rotor Blade is made of F.R.P. which is high stiffness and good dynamic behavior characteristic for light weight. It is accomplished an experimental research of Bending analysis blade. Bending analysis blade are calculated with F.E. Analysis performed with commercial F.E.M program ANSYS. Finally, experimental research is compared with F.E. Analysis. The results indicate that experimental values have good agreements with the F.E. Analysis.

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A Numerical Analysis for the Strength Improvement of Composite Wind Turbine Blade (풍력발전기용 복합재 블레이드의 강도향상을 위한 수치해석)

  • Kwon, Oh-Heon;Kang, Ji-Woong;Jeong, Woo-Yul
    • Journal of the Korean Society of Safety
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    • v.25 no.4
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    • pp.7-12
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    • 2010
  • The average growth in the wind power energy market during the past five years has been 26% per year. Renewable energy resources, of which wind energy is prominent, are part of the solution to the global energy problem. Wind power system and the rotor blade concepts are reviewed, and loadings by wind and gravity as important factors for the mechanical performance of the materials are considered. So, the mechanical properties of fiber composite materials are discussed. In addition, it is necessary to analyze and evaluate the stress distribution and deformation for them in the design level. This study shows the result that CFRP rotor blade of wind turbine satisfies the strength and deformation through numerical analysis using the commercial finite element analysis program.

Abnormal vibration of steam turbine due to carbon deposit at journal bearing in 500MW thermal power plant (탄소 고형물에 의한 터빈의 이상 진동)

  • 구재량;황재현;김연환;이우광
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.234-238
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    • 2002
  • Lubricating oil supply system is an essential instrument for safe turbine operation. A lubricating condition may cause the abnormal vibration of turbine. In this paper we have discussed the abnormal vibration of turbine due to lubricating oil. Dusts of the air usually attach to end of the oil deflector and contact particles of the bearing oil. Dusts which were contacted particles of the bearing oil were changed into carbon deposit because of high temperature. therefore, carbon deposits occur abnormal vibration of the turbine when they contact a rotor. So, we have solved this problems through the various maintenance.

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Cross-sectional Design and Stiffness Measurements of Composite Rotor Blade for Multipurpose Unmanned Helicopter (다목적 무인헬기 복합재 로터 블레이드의 단면 구조설계 및 강성 측정)

  • Kee, Young-Jung;Kim, Deog-Kwan;Shin, Jin-Wook
    • Journal of Aerospace System Engineering
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    • v.13 no.6
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    • pp.52-59
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    • 2019
  • The rotor blade is a key component that generates the lift, thrust, and control forces required for helicopter flight by the torque transmitted through the hub and the blade pitch angle control, and should be designed to factor vibration characteristics so that there is no risk of resonance with structural safety. In this study, the structural design of the main rotor blade for MPUH(Multi-Purpose Unmanned Helicopter) was conducted and the sectional stiffness measurement of the fabricated blade was performed. The evaluation of the vibration characteristics of the main rotor system was then conducted factoring the measured stiffness distribution. The interior of the rotor blade comprised of the skin, spar, and torsion box, and carbon and glass fiber composites were applied. The Ksec2D program was applied to predict the stiffness of blade, and the results were compared to the measured data. CAMRADII, a comprehensive rotorcraft analysis program, was applied to investigate the natural frequency trends and resonance risks due to the rotor rotation.

A Study on the Cross-drilling Effects of Brake Disc Rotor (브레이크 디스크 로터 표면 수직 구멍의 영향에 관한 연구)

  • Seo, Young-Jin;Oh, Je-Ha;Lee, Jun-Sang;Kang, Kyoung-Soo;Jung, Geun-Sung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.100-105
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    • 2008
  • Cross-drilling on the brake disc is generally known as a way of improving cooling efficiency. In other theories, cross-drilled holes act like a path of gas or water and are also known that they can reduce fading and wetting of brake rotors. However, in disc rotors with cross-drilling, thermal crack phenomena have been reported more frequently and more manufacturing cost should be paid than non cross-drilled disc rotors. In this study, to examine various effects of cross-drilling on the brake disc, two kinds of brake disc rotors, cross-drilled and non cross-drilled, were used in computational fluid dynamic analyses and dynamometer tests.

Study on the Durability of Composite Tilting Pad Journal Bearing for Turbo Compressor System under Oil-cut Situation (터보 컴프레셔용 복합재료 틸팅 패드 저널 베어링의 오일 공급 중단 상황에서의 내구성 연구)

  • Choe, Kang-Yeong;Jung, Min-Hye;You, Jun-Il;Song, Seung-A;Kim, Seong-Su
    • Composites Research
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    • v.29 no.3
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    • pp.111-116
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    • 2016
  • The tilting pad journal bearing for the turbo compressor application has a role to support high speed and heavy loading rotor. White metal has been widely used for the bearing material but the conventional bearing is immediately suspended and induces serious serious damage to the rotor under the unexpected oil cut situation or the insufficient oil film formation. The carbon fiber reinforced composite having high specific stiffness, specific strength and excellent tribological characteristics can solve these seizure problems. In this work, the study on the durability of high thermal resistance carbon fiber/epoxy composite tilting pad journal bearing under oil cut situation was conducted. The material properties of the composite materials including tensile, compressive and interlaminar properties were measured at room and high temperature of oil cut situation. To investigate the possibility of failure of composite tilting pad journal bearing under oil cut situation, the stress distribution of the composite bearing was analyzed via finite element analysis and the Tsai-Wu Failure index was calculated. To verify the failure analysis results, the oil cut tests for the composite tilting pad journal bearing were conducted using industrial test bench.

Design of Mach-Scale Blade for LCH Main Rotor Wind Tunnel Test (소형민수헬기 주로터 풍동시험을 위한 마하 스케일 블레이드 설계)

  • Kee, YoungJung;Park, JoongYong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.2
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    • pp.159-166
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    • 2018
  • In this study, the internal structural design, dynamic characteristics and load analyses of the small scaled rotor blade required for LCH(Light Civil Helicopter) main rotor wind tunnel test were carried out. The test is performed to evaluate the aerodynamic performance and noise characteristics of the LCH main rotor system. Therefore, the Mach-scale technique was appled to design the small scaled blade to simulate the equivalent aerodynamic characteristics as the full scale rotor system. It is necessary to increase the rotor speed to maintain the same blade tip speed as the full scale blade. In addition, the blade weight, section stiffness, and natural frequency were scaled according to the Mach-type scaling factor(${\lambda}$). For the design of skin, spar, torsion box, which are the main components of the blade, carbon and glass fiber composite materials were adopted, and composite materials are prepreg types that can be supplied domestically. The KSec2D program was used to evaluate the section stiffness of the blade. Also, structural loads and dynamic characteristics of the Mach scale blade were investigated through the comprehensive rotorcraft analysis program CAMRADII.

Recent Trend to the Forging Technology of Power Plant Components and Status of Forging Company (발전용 소재 단조기술 및 국내 단조업계 동향)

  • Kim, J.T.;Chang, H.S.;Kim, D.K.;Kim, Y.D.;Kim, D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.38-41
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    • 2007
  • The increase of $CO_2$ emission by increasing of fossil fuel usage has been understood a major cause of global warming. The supply of electric energy is heavily dependent on the massive thermal power and nuclear power plant before developing the renewable energy to supply the electric energy stably at a low price. The large and sound forged components of pressure vessel, turbine and generator are widely used in power plant such as wind power, hydroelectric power generation, nuclear power and thermal power plant. This paper is discussed the trend of manufacturing technology for pressure vessel and turbine to satisfy the required condition of utility company. It is also introduced a strategy of forging industry to cope with carbon tax.

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Design of High Speed Composite Air Spindle System (초고속 복합재료 공기정압 주축의 설계)

  • 장승환;이대길;한흥삼
    • Composites Research
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    • v.14 no.1
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    • pp.47-56
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    • 2001
  • In order to enhance high speed stability the composite air spindle system composed of a high modulus carbon fiber composite shaft, powder contained epoxy composite squirrel cage rotor and aluminum tool holder was designed and manufactured. For the optimal design of the composite air spindle system, the stacking sequence and thickness of the composite shaft were selected by considering the fundamental natural frequency and deformation of the system. The analysis gave results that the composite air spindle system had 36% higher natural frequency relative to a conventional air spindle system. The dynamic characteristics of the composite spindle system were compared with those of a conventional steel air spindle system. From the calculated and test results, it was concluded that the composite shaft and the power contained composite rotor were able to enhance the dynamic characteristics of the spindle system effectively due to the low inertia and high speific stiffness of the composite materials.

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Design and Fabrication of Coaxial Rotorcraft-typed Micro Air Vehicle for Indoor Surveillance and Reconnaissance (실내감시정찰용 동축반전 헬리콥터형 미세비행체 설계 및 제작)

  • Byun, Young-Seop;Shin, Dong-Hwan;An, Jin-Ung;Song, Woo-Jin;Kim, Jeong;Kang, Beom-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.12
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    • pp.1388-1396
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    • 2011
  • This paper is focused on the procedure of the development of a micro air vehicle which has vertical take-off and landing capability for indoor reconnaissance mission. Trade studies on mission feasibility led to the proposal of a coaxial rotorcraft configuration as the platform. The survey to provide a guide for preliminary design were conducted based on commercial off-the-shelf platform, and the rotor performance was estimated by the simple momentum theory. To determine the initial size of the micro air vehicle, the modified conventional fuel balance method was applied to adopt for electric powered vehicle, and the sizing problem was optimized with the sequential quadratic programming method using MATLAB. The designed rotor blades were fabricated with high strength carbon composite material and integrated with the platform. The developed coaxial rotorcraft micro air vehicle shows stable handling quality with manual flight test in indoor situation.