• Title/Summary/Keyword: Carbon Fiber Reinforced Plastics(CFRP)

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Effects of NaCl Concentration and Solution Temperature on the Galvanic Corrosion between CFRP and AA7075T6

  • Hur, S.Y.;Kim, K.T.;Yoo, Y.R.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.19 no.2
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    • pp.75-81
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    • 2020
  • To reduce structural weight, light metals, including aluminum and magnesium alloys, have been widely used in various industries such as aircraft, transportation and automobiles. Recently, composite materials such as Carbon Fiber Reinforced Plastics (CFRP) and Graphite Epoxy Composite Material (GECM) have also been applied. However, aluminum and its alloys suffer corrosion from various factors, which include aggressive ions, pH, solution temperature and galvanic contact by potential difference. Moreover, carbon fiber in CFRP and GECM is a very efficient cathode, and very noble in the galvanic series. Galvanic contact between carbon fiber composites and metals in electrolytes such as rain or seawater, is highly undesirable. Notwithstanding the potentially dangerous effects of chloride and temperature, there is little research on galvanic corrosion according to chloride concentration and temperature. This work focused on the effects of chloride concentration and solution temperature on AA7075T6. The increased galvanic corrosion between CRFP and AA7075T6 was evaluated by electrochemical experiments, and these effects were elucidated.

Fracture Characteristics of Finite-Width CFRP Plates by Acoustic Emission (AE법에 의한 유한 폭 CFRP 판재의 파괴특성)

  • Park, Sung-Oan;Rhee, Zhang-Kyu
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.125-132
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    • 2007
  • The purpose of present paper is to investigate a fracture characteristics of the finite-width single-edge-notch(SEN) carbon fiber/epoxy reinforced plastics(CFRP) plates by using an acoustic emission(AE). Uni-directionally oriented 10 plies CFRPs specimen which had different notch length were prepared for monotonic tensile test. Matrix cracking appeared over whole testing process and fiber breaking appeared later on mainly Load distribution factor of the matrix confirmed that increased according as increases of plate width ratio. The amplitude distribution of AE signal from a specimens is an aid to the determination of the different fracture mechanism such as matrix cracking, disbonding, interfacial delamination, fiber pull-out, fiber breaking, and etc. In the result of AE amplitude distribution analysis, matrix cracking, fiber disbonding or interfacial delamination, and fiber pull-out or fiber breaking signal correspond to <65dB, <75dB, and <90dB respectively, Also, changes of the slope of cumulative AE energy represented crazing phenomena or degradation of materials.

The Analysis on Properties of Epoxy/MWCNT for Bonding CFRP to Steel Plates (CFRP와 금속 재료의 접합을 위한 epoxy/MWCNT의 특성 분석)

  • Yoo, Sung-Hun;Kwon, Il-Jun;Shin, Dong-Woo;Park, Sung-Min;Yeum, Jeong-Hyun
    • Composites Research
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    • v.30 no.3
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    • pp.215-222
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    • 2017
  • The effect of a multi walled carbon nanotubes (MWNCT) on the adhesive properties and thermal properties of epoxy were studied by double lap-shear tests. Epoxy/MWCNT resins were prepared from a different amount of the MWCNT incorporated into the epoxy resins (araldite 2011). Steel plates and carbon fiber reinforced plastics (CFRP) were chosen as materials. Mechanical tests were performed by a universal testing machine (UTM). The analysis of thermal properties were conducted by a thermogravimetric analyzer (TGA) and a differential scanning calorimetry (DSC). The fracture surface morphology was examined using a scanning electron microscopy (SEM) and optical microscope. Compared to neat epoxy, it was found that the mechanical properties of epoxy/MWCNT resins are increased.

Axial Collapse Characteristics of Combined Aluminum CFRP Square Tubes for Light-Weight (경량화용 혼성 알루미늄 CFRP 사각튜브의 축 압궤특성)

  • 이길성;차천석;정진오;양인영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.110-113
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    • 2004
  • Aluminum and CFRP tube is light-weight material representatively but collapse mechanism is different under axial loading. Aluminum tube absorbs energy by stable plastic deformation under axialloading. While CFRP(Carbon Fiber Reinforced Plastics)tube absorb synergy by unstable brittle failure but its specific strength and stiffness is higher than that of aluminum tube. In this study, for complement of detect and synergy effect by combination with the advantages of each member, the axialcollapsetests were performed for combined aluminum CFRP tubes which are composed of aluminum tubes wrapped with CFRP out side aluminum square tubes. Collapsecharacteristics were analyzed for combined square tubes which have different CFRP orientation angle and thickness. Test results were compared with that of aluminum tubes and CFRP tubes.

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The Damage Evaluation for the Application of Acoustic Emission in a Drilling Procedure of the CFRP Composite Materials (CFRP의 드릴작업시 AE적용에 의한 손상평가)

  • 최병국;윤유성
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.47-51
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    • 2001
  • The carbon fiber reinforced plastics(CFRP) have been widely used in aircraft and spacecraft structures as well as sports goods because it has high specific strength, high specific stiffness and low coefficient of thermal expansion. Machining of CFRP poses problems not frequently seen for metals due to the nonhomogeneity, anisotropy, and abrasive characteristics of CFRP. Delamination is a common problem faced while drilling holes in CFRP using conventional drilling. Therefore, AE characteristics related to drilling damage process of unidirectional and [0/90/]s crossply laminate composite was studied. Also drilling damage like the delamination was observed by video camera in real time monitoring technique. From the results, we basically found the relationships between the delamination from drilling and AE characteristics for CFRP composites.

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End Effectors and Flexible Fixtures for Rapidly Holding Freeform-Surface CFRP Workpieces (자유곡면 CFRP 판형 가공물 신속고정용 유연지그 및 엔드 이펙터)

  • Son, Younghoon;Do, Minh Duc;Choi, Hae-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.4
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    • pp.243-246
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    • 2017
  • In this study, flexible fixtures and end effectors are conceptually designed for the holding of thin-walled carbon-fiber reinforced-plastic (CFRP) workpieces in machining processes. Firstly, the fixture scenarios and system requirements for the conceptual designs of flexible-fixture and core units are proposed, including the propounding of the workpiece-holding mechanism and the core-unit requirements. A ball-joint pneumatic system is determined as a locking mechanism of the flexible-fixture system for the machining of thin-walled components. Secondly, conceptual designs of the core units are suggested with the driven requirements from the fixture scenarios. A self-tilting mechanism and an end-effector return mechanism are also proposed. Finally, the prototypes of the core units are manufactured, and the workpiece-holding capacity of each prototype is measured.

Barely Visible Impact Damage Detection Analyses of CFRP by Various NDE Techniques (다양한 비파괴 측정 방법에 의한 CFRP의 BVID 분석)

  • Lim, Hyunmin;Lee, Boyoung;Kim, Yeong K.
    • Composites Research
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    • v.26 no.3
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    • pp.195-200
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    • 2013
  • This study aims to detecting and analyzing the defects of damaged carbon fiber reinforced composites after impacts, particularly focusing on barely visible impact damages. The impact test was progressed by a drop-weight machine and applied to introduce simulated damages on laminated composites used in aircrafts. Various nondestructive testing (NDT) techniques were applied to identify the defects on the specimens with different levels of impact energies. Based on the measurements data, the levels of the barely visible impacts, and the applicability and effectiveness of the detection methods were discussed. Generally, the results demonstrated that their inner damages contained bigger footprints than those on the surfaces. However, when the damage energy was low, it was found that the inner damage size could be smaller than those appeared on the surfaces.

Experimental and numerical analysis of composite beams strengthened by CFRP laminates in hogging moment region

  • El-Shihy, A.M.;Fawzy, H.M.;Mustafa, S.A.;El-Zohairy, A.A.
    • Steel and Composite Structures
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    • v.10 no.3
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    • pp.281-295
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    • 2010
  • An experimental and a non linear finite element investigation on the behavior of steel-concrete composite beams stiffened in hogging moment region with Carbon Fiber Reinforced Plastics (CFRP) sheets is presented in this paper. A total of five specimens were tested under two-point loads. Three of the composite beams included concrete slab while the other two beams had composite slabs. The stiffening was achieved by attaching CFRP sheets to the concrete surface at the position of negative bending moment. The suggested CFRP sheets arrangement enhanced the overall beam behavior and increased the composite beam capacity. Valuable parametric study was conducted using a three dimensional finite element model using ANSYS program. Both geometrical and material nonlinearity were included. The studied parameters included CFRP sheet arrangement, concrete strength and degree of shear connection.

On Fiber Orientation Characterization of CERP Laminate Layups Using Ultrasonic Azimuthal Scanners

  • Im Kwang-Hee;Hsu, David K.;Sim Jae-Gi;Yang, In-Young;Song, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.6
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    • pp.566-576
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    • 2003
  • Carbon-fiber reinforced plastics (CFRP) composite laminates often possess strong in-plane elastic anisotropy attributable to the fiber orientation and layup sequence. The layup orientation thus greatly influences its properties in a composite laminate. It could result in the part being rejected or discarded if the layup orientation of a ply is misaligned. A nondestructive technique would be very beneficial, which could be used to test the part after curing and to require less time than the optical test. In this paper, ultrasonic scanners were set out for different measurement modalities for acquiring ultrasonic signals as a function of in-plane azimuthal angle. The motorized scanner was built first for making transmission measurements using a pair of normal-incidence shear wave transducers. Another scanner was then built fer the acousto-ultrasonic configuration using contact transducers. A ply-by-ply vector decomposition model has been developed, simplified, and implemented for composite laminates fabricated from unidirectional plies. We have compared the test results with model data. It is found that strong agreement are shown between tests and the model developed in characterizing cured layups of the laminates.

A Study on the Removal of CFRP Machining Defects by Various Tool Geometries (공구 형상에 따른 CFRP의 가공결함 제거에 관한 연구)

  • Park, Ki Moon;Ko, Tae Jo;Yu, Zhen;Kumaran S, Thirumalai
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.16-23
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    • 2017
  • CFRP(Carbon Fiber Reinforced Plastics) has many industrial applications due to its low weight and high strength properties. Due to its superior properties, for example, excellent resistance to fatigue wear, corrosion, and breakage from fatigue, it has been widely applicable to aircraft, automotive, and medical industries and so on. The main machining for CFRP is drilling, and route milling. In case of drilling, the machining defects such as the delamination of each layer, uncut fiber, resin burning, spalling, and exit burrs are inevitable. The issue to remove such kind of defects is necessary to make CFRP parts successful. From this point of view, this paper investigates the removal effectiveness of machining defects existing at exit region with different type of tool geometries. Consequently, based on the experiments, the tool geometry is most impact factor to remove uncut fiber or resin.