• 제목/요약/키워드: Carbon Fiber Composite Material

검색결과 381건 처리시간 0.022초

수지필름 인퓨전 탄소섬유 복합재료를 적용한 무인항공기용 구조체 개발 (Development of Resin Film Infusion Carbon Composite Structure for UAV)

  • 최재형;김수현;방형준;김국진
    • Composites Research
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    • 제32권1호
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    • pp.45-49
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    • 2019
  • 최근 널리 연구되고 있는 대표적인 OOA(out-of-autoclave) 공정의 하나인 수지필름 인퓨전(resin film infusion, RFI) 공정은 우수한 기계적 물성과 수지의 균일한 함침성을 가지면서도 대형 구조물에서의 공정비용을 대폭 저감할 수 있는 장점을 지니고 있다. 본 연구에서는 RFI 탄소섬유 복합재를 2 m 이상급 무인기 구조체에 적용하여 구조적 안전성을 향상시킴과 동시에 경량화를 달성하기 위한 연구를 수행하였다. 재료 인장시험결과 T300급 탄소섬유 복합재료와 비교하였을 시 강도는 46% 높은 결과를 보이며 강성은 유사한 수준임을 확인할 수 있었다. 또한 상기 재료물성을 적용한 탄소섬유 복합재 날개구조의 설계 및 해석 결과, 유리섬유 복합재를 적용한 기존 모델 대비 날개 길이방향 강성이 증가하여 날개 끝단 처짐량은 31% 감소하고 구조 안전계수가 28% 증가함과 동시에 전체 구조의 무게를 10% 이상 경량화 가능함을 확인하였다.

섬유 방향에 따른 에폭시 기반 복합재의 마찰 및 마모 특성에 관한 연구 (Effect of Fiber Orientation on the Friction and Wear Properties of Epoxy-based Composites)

  • 안효성;;전흥재;김대은
    • Tribology and Lubricants
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    • 제36권3호
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    • pp.133-138
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    • 2020
  • In this paper, we present an experimental investigation of the friction coefficient and wear area change of carbon/epoxy and E-glass/epoxy composites depending on the fiber direction (0°/90°). We compared the results of the case where the sliding direction is parallel to the fiber direction (0°) with that of the case where it is perpendicular to the fiber direction (90°). The ball-on-plate wear test equipment was used to cause wear in both directions. Two types of specimens were prepared with thicknesses of 3 mm-one made of carbon fiber reinforced plastic composite (CFRP) and the other of glass fiber reinforced plastic composite (GFRP). A normal force of 20 N was applied to the specimen and the sliding speed was 10 mm/s and the sliding distance was set to 20 m to perform the wear test. The CFRP demonstrates superior tribological characteristics compared to the GFRP. This outcome is attributed to graphitization of carbon, which serves as solid lubricating particles. In addition, both CFRP and GFRP are worn more in the 90° direction than in the 0° direction. This is due to the greater occurrence of fiber breakage and separation in the 90° direction than in the 0° direction. This study is expected to be utilized as basic data for understanding the friction and wear characteristics of CFRP and GFRP composites along the fiber direction and to apply the appropriate material.

스프레드 탄소섬유 직물 복합재료의 성형온도에 따른 기계적 특성에 관한 연구 (Effect of Fabricating Temperature on the Mechanical Properties of Spread Carbon Fiber Fabric Composites)

  • 은종현;곽재원;김기정;김민성;성선민;최보경;김동현;이준석
    • Composites Research
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    • 제33권3호
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    • pp.161-168
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    • 2020
  • 본 연구에서는 스프레드 기술이 적용된 열가소성 탄소섬유 복합재료의 성형 온도에 따른 기계적 특성과 폴리프로필렌 필름의 열적 특성에 대해 조사하였다. 스프레드 기술이 적용된 탄소섬유 직물과 범용 탄소섬유 직물로 탄소섬유 강화 복합재료를 제작하였고, 시차 열량 주사계(DSC), 열 중량 분석법(TGA), 점도계를 사용하여 폴리프로필렌 필름의 열적 특성을 측정하였다. 인장, 굽힘, 층간 전단 실험을 통해 복합재료 성형 온도 조건에 따른 스프레드 탄소섬유 복합재료(SCFC)와 범용 탄소섬유 복합재료(CCFC)의 기계적 특성을 확인하였다. 폴리프로 필렌 수지의 융점 이상인 200~240℃ 구간에서 복합재료를 제작하였으며, 주사 전자 현미경(SEM) 분석을 통해 성형 온도 조건에 따른 열가소성수지의 함침성을 관찰하였다. 그 결과, 성형 온도가 증가함에 따라 폴리프로필렌 수지의 점도가 감소하여 함침성이 향상되었으며, 230℃ 성형 온도 조건에서 기계적 특성이 가장 우수한 것을 확인하였다.

단섬유 복합재료 사출성형물의 잔류응력 측정 (Measurement of Residual Stress Distribution in Injection-Molded Short Fiber Composites)

  • 김상균;이석원;윤재륜
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
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    • pp.61-63
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    • 2001
  • Residual stress distribution in injection-molded short fiber composites was determined using layer-removal method. Polysterene with 3 vol% carbon fibers was injection-molded into the tensile specimen. With milling machine layer-removal process was conducted and the curvature data were acquired. Treuting and Read analysis which is assuming isotropic material, and White analysis considering anisotropy due to the fiber orientation were used to calculate residual stress of the flow direction through the thickness direction and compared with each other.

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탄소계 면상발열체 발열 특성 연구 (Study on the Heat Performance of CNT/carbon Fiber Plane Heater)

  • 고영웅;강영식;정용식
    • 한국염색가공학회지
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    • 제32권1호
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    • pp.65-71
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    • 2020
  • Electrical energy is used for heating and cooling because electric cars do not have engines and cooling water. The downside is that when the heating and cooling system is applied to electric vehicles, about 40 percent of the energy is spent on heating and cooling, which is less efficient in winter. This has increased demand for electric vehicle battery efficiency. In this study, the condensation and dispersion of carbon nanotubes were controlled, and carbon fibers and composite slurry were manufactured without binders to manufacture paper. Manufactured by content showed the highest heat generation characteristic at 143℃ with a carbon fiber content ratio of 20wt% and confirmed that the heat temperature rises with increasing pressure. The plane heaters made through this study can be applied to a variety of products other than electric vehicles because they can be simplified by process and high temperature.

LFT-D 시스템을 이용한 탄소 장섬유 열가소성 복합재의 제조 및 인장특성 분석 (Fabrication and Characterization of Carbon Long-Fiber Thermoplastic Composites using the LFT-D System)

  • 신유정;정한규;박시우;박동욱;박열;정진우
    • 한국기계가공학회지
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    • 제16권5호
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    • pp.25-30
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    • 2017
  • Carbon-fiber-reinforced plastic (CFRP) composite materials have been widely used in various industrial fields because the design variables can be adjusted according to the application of the required structure. Thermosetting and thermoplastic resins are used as the base materials of CFRP composites for the lightweight construction of automotive components. Thermoplastics have several advantages such as no curing and recyclability compared to thermosetting resin. In this study, CFRP composites were made using the Long-Fiber Thermoplastic-Direct (LFT-D) process. The LFT-D process includes an in-line production system that directly impregnates a thermoplastic resin, extrudes the composite material, and molds it. This process increases the strength and decreases the molding time. The tensile strength characteristics on the mechanical properties of CFRP were analyzed according to the parameters of LFT-D based on thermoplastics. To analyze the properties of CFRP, the specimens were prepared based on the tensile test standard ASTM 3039 of composite materials.

음향방출특성에 의한 탄소섬유강화 복합재의 손상파괴거동에 관한 연구 (Study on Evaluating the Damage Fracture Behavior of the Carbon Fiber Reinforced Composite Material by Acoustic Emission Characteristics)

  • 권오현
    • 한국안전학회지
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    • 제17권1호
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    • pp.1-5
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    • 2002
  • An approach for the damage of delamination which is the major concern during mechanical working for composite laminate material is proposed based on linear elastic fracture mechanics. This paper presents method evaluating of damage crack length using by average thrust force with AE characteristics. Also, the relations of AE characteristics are obtained from delamination damages. We found the onset ply of the delamination and a critical energy release rate and expressed a stress intensity factor by AEcount equation.

CFRP FEM 비선형 해석을 위한 물성치 재확립에 관한 연구 (Recalculation Research of Material properties for CFRP FEM Non-linear Analysis)

  • 김정호;김치중;차천석;김지훈
    • 한국생산제조학회지
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    • 제21권4호
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    • pp.608-612
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    • 2012
  • To reduce these costs and time by finite element analysis program has been much research (3~4). At virtual CAE program as like Abaques, Ansys, Ls-dyna and Nastran, the input data of material is got bellow coupon test. In case of carbon composite, it is also put in lamina/laminate properties. There have big problem. If you want to simulate FW(filament winding or wind blade) how do you input material data. Each area of FW is different stacking conditions. It's too hard that each area is tested for inputting lamina or laminate properties. The composite structure increasing load is applied occurred as the matrix dependence of the crack-induced nonlinearity and nonlinear mobility appears since the initial damage. And uni-direction for this research applies the theory to have been confined to. On this study, we are going to get basically fiber properties and matrix than carbon composite properties for simulating according stacking method by GENOA-MCQ. It is help to simulate easily composite material. Also Calculate the matrix nonlinear for simulating non-linear.

전기전도성 재료를 혼입한 시멘트 모르타르의 전기적 특성에 관한 연구 (A study on the Properties of Cement Mortar Containing Electrically Conductive Materials)

  • 최길섭;소양섭
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 가을 학술발표회 논문집(II)
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    • pp.933-938
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    • 2000
  • Concrete has been used for many years as a composite material that has excellent mechanical properties and durability for construction. However, concrete is a poor electrical conductor, especially under dry conditions. Concrete that is excellent in both mechanical and electrical conductivity properties may have important applications in the electrical, electronic, military and construction industry(e.g. for de-icing road from snow). The purpose of this investigation is to improve the electrical conductive of cement mortar preparared with coke dust, graphite, carbon black and carbon fiber as filler. From the test result, as the content of electrically conductive material increased, fluidity and strength decreased but resistivity decreased. The resistivity of electrical conductive cement mortar is effect by water/cement, and aggregate. Cement mortar containing carbon fiber has the best electrical properties considering strength. From this study, it is enough to assure the use of carbon fiber, carbon black and graphite as a conductive filler for electrical conductive cement mortar.