• Title/Summary/Keyword: Car panel

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PROCESS OF DESIGNING BODY STRUCTURES FOR THE REDUCTION OF REAR SEAT NOISE IN PASSENGER CAR

  • Kim, K.C.;Kim, C.M.
    • International Journal of Automotive Technology
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    • v.8 no.1
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    • pp.67-73
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    • 2007
  • This study analyzes the interior noise that is generated during acceleration of a passenger car in terms of car body structure and panel contribution. According to the transfer method, interior noise is classified into structure-borne noise and air-borne noise. Structure-borne noise is generated when the engine's vibration energy, an excitation source, is transferred to the car body through the engine mount and the driving system and the panel of the car body vibrates. When structure-borne noise resonates in the acoustic cavity of the car interior, acute booming noise is generated. This study describes plans for improving the car body structure and the panel form through a cause analysis of frequency ranges where the sound pressure level of the rear seat relative to the front seat is high. To this end, an analysis of the correlation between body attachment stiffness and acoustic sensitivity as well as a panel sensitive component analysis were conducted through a structural sound field coupled analysis. Through this study, via research on improving the car body structure in terms of reducing rear seat noise, stable performance improvement and light weight design before the proto-car stage can be realized. Reduction of the development period and test car stage is also anticipated.

Interior Noise Reduction of a Passenger Car using Panel Contribution Analysis (패널 기여도 분석에 의한 승용차의 실내 소음 저감)

  • 이두호;김태정
    • Journal of KSNVE
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    • v.9 no.4
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    • pp.785-794
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    • 1999
  • The panel contribution analysis to reduce interior booming noise of a passenger car is carried out using both experimental method and numerical one. The accelerations of panels are measured on the outer surface of car body during operation. The acoustic characteristic of cavity is represented by two different ways. One is the acoustic transfer function obtained by experiment with reciprocal manner. The other is the boundary element model and numerical results of the model are calculated using SYSNOISE. The results from numerical method show more good agreement with measured sound pressure levels than the experimental one. Contributions of panels for interior noise are ranked and structure of the car is reinforced according to the results, which shows that the panel contribution analysis is a powerful tool to lessen structure-borne noise of passenger vehicle.

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자동차 Display panel의 시인성 향상을 위한 설계 방안

  • 기도형;김형수;이승주;장상원;신승헌;정의승
    • Proceedings of the ESK Conference
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    • 1997.10a
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    • pp.109-113
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    • 1997
  • The purpose of this study is to survey colors of background, marker, and pointer being used in passenger car's display panel, and to suggest ergonomic design guidelines of car's display panel to enhance driver's visibility. An experiment was conducted, in which reading time of display was measured as dependent variable, and colors of black, white, blue and green were selected as background colors of display, and black, white, yellow, and green as marker's colors, and black white, yellow, green and red as pointer's colors. The results showed that reading time of display with white background, yellow marker and pointer was shortest. It was expected that this results could be used as valuable design guidelines in car's display panel.

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MAGNESIUM TWB PANEL WITH LASER WELDING FOR AUTO BODY ASSEMBLY (차체 제작을 위한 레이저용접 마그네슘 TWB 판넬)

  • Lee, Mok-Young;Chang, Woong-Seong;Yoon, Byung-Hyun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1312-1316
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    • 2007
  • Strip casted and rolled magnesium sheet is become exiting material for car manufacturer, due to its better formability and specific strength compare with conventional extruded sheet. TWB technology was attractive for car body designer, because it saves the weight of the car without strength loss. In this study, the laser welding performance of magnesium sheet was investigated for Mg TWB panel manufacturing. The material was strip casted and rolled magnesium alloy sheet contains 3 wt% Al and 1 wt% Zn (AZ31). Lamp pumped Nd:YAG laser of 2kW was used and its laser light was delivered by optical fiber of 0.6mm core diameter to material surface with focusing optics of 200mm focal length for TWB welding. The microstructure of weld bead was investigated to check internal defects such as inclusion, porosity and cracks. Also mechanical properties and formability were evaluated for press forming of car body. For the results, there was no crack but inclusion or porosity on weld at some conditions.The tensile strength of weld was over 95% of base metal. Inner and outer panel of engine hood were press formed and assembled at elevated temperature.

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A Suggestion of Method to reduce the Radiation Efficiency of Dash Panel of a Passenger Car (승용차 대시부의 구조 방사 효율 저감 방법 제안)

  • Kim, Young-Ki;Kang, Yeon-June;Ahn, Ok-Kyun;Ki, Ji-Hyeon;Choi, Yoon-Bong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.268-272
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    • 2002
  • A study to determine the structure-borne noise radiated by a dash panel of a real car is performed by using the finite element method (FEM) and the boundary element method (BEM). The radiation efficiency is used to estimate the structure-borne noise radiated by a dash panel. The curved surfaces of a dash panel change the radiation efficiency. Experimental results of radiation efficiency of a simple rectangular plate and a dash panel show good agreements with the simulation results.

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A Suggestion of Method to reduce the Radiation Efficiency of Dash Panel of a Passenger Car (승용차 대시부의 구조 방사 효율 저감 방법 제안)

  • Kim, Young-Ki;Kang, Yeon-June;Ahn, Ok-Kyun;Ki, Ji-Hyeon;Park, Yoon-Bong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.332.1-332
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    • 2002
  • The study was performed as reduction method using finite and boundary element analysis on structure-borne noise radiated by dash panel of a real car. The radiation efficiency is used to estimate sound noise of dash panel. Curvature and edges of dash panel have effect on radiation efficiency. The simulation results of dash panel was ensured by comparison between experimental results and simulation results of a simple rectangular plate. (omitted)

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Automatic Generation of Timing Chart for Car Panel Hemming Die Design (자동차 패널용 헤밍 금형설계를 위한 타이밍차트 자동생성)

  • Kim, D.J.;Song, Y.J.;Chung, H.;Han, Y.H.
    • Transactions of Materials Processing
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    • v.15 no.7 s.88
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    • pp.496-503
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    • 2006
  • The inner and outer car panels for bonnet, door, and trunk lid are assembled by hemming rather than welding. To achieve successful fabrication of these panels, the complicated timing chart of hemming units for pre-and main hemming stages should be made to optimal one. In this study, a design system for automatic timing chart generation is developed. Using AutoCAD VBA and EXCEL data chart, hemming die design parameters and guidelines were put into the program to give hemming unit drawings and consequent timing charts. Then the prepared timing charts were checked and modified. The effectiveness of the system is verified by applying it successfully to hemming unit design for bonnet panel joining.

A study on the Assessment of Component Technology in Press-Die Making of Car Panel (자동차용 판넬의 프레스금형 제작에서의 요소기술의 평가에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.85-91
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    • 1998
  • In this paper an assessment has been proceeded about component technology that stamping car panel can be designed and manufactured efficiently. Also this study investigate standard model of CAD/CAM system in production process of automobile dies, Recently, motor companies are doing their best to increase productivity and to reduce production time. So to develop user-friendly and effective standard model of CAD/CAM system is very important. The cbtained results will lead to the reductions in lead time and man-hour required for the design and manufacture of the automobile dies.

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Implementation of Digital Laser Welding Cell for Car Side Panel Assembly (차체 사이드 패널 조립을 위한 디지털 레이저용접 셀 구현)

  • Park Hong Seok;Choi Hung Won;Kang Mu Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.5 s.170
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    • pp.113-120
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    • 2005
  • Because of the turbulent markets and the increasing demand on product quality, the application of new technology to practice is increasingly important. In case of automotive industries, they take interest in laser welding to solve these problems because laser welding has many advantages such as good accessibility, welding quality, fast welding speed and so on. To apply this technology to welding of car body, the data of laser welding are collected through lots of the experiment according to the material, geometry and layer number of welding points. Based on the experiment results and the information of product, i.e. the car side panel, the clustering of stitches for laser welding was carried out and the optimal equipments are selected through the comparison between the requirements of welding and the potential of equipments. Using these results, laser welding cell for the car side panel are configured with the concept of the digital manufacturing, which ensures maximum planning security with visualization and simulation. Finally, the optimal laser welding cell is chosen by the evaluation of alternative cells with assessment criteria.

Estimating Elasticities of Car Travel Demand Using Pseudo-Panel Data (가상패널자료를 이용한 승용차 통행수요 탄력성 추정 연구)

  • Han, Sang-Yong;Lee, Jai-Min;Kim, Tae-Seung
    • Journal of Korean Society of Transportation
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    • v.30 no.2
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    • pp.7-20
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    • 2012
  • The objective of this paper is to construct pseudo-panel data set and estimate price and income elasticities of car travel demand, using 1995-2007 household income and expenditure survey data, in order to provide quantitative information for analyzing related policy effects in the transport sector. We categorized household survey data into 14 cohorts based on the birth year of the household head. As the result, a total of 133 pseudo-panel data sets was created for estimating price and income elasticities of car travel demand. Especially, price and income elasticities of car travel demand were separately estimated both short-term and long-term. We analyzed the panel model considering fixed effect within cohorts, using explanatory variables such as previous year's fuel consumption, real household income after tax, education level of the household head, the number of children under five, and the share of household type averaged by cohorts. As results, the short-term and long-term price elasticities of car travel demand were calculated as 0.2974-0.4280 and 0.4087-0.6275, respectively. Similarly, the short-term and long-term income elasticities were calculated as 0.3364-0.6281 and 0.7098, respectively.