• Title/Summary/Keyword: Car Frame

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Probabilistic Fatigue Life Evaluation of Rolling Stock Structures (철도차량 구조물의 확률론적 피로수명 평가)

  • 구병춘;서정원
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.5
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    • pp.89-94
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    • 2003
  • Rolling stock structures such as bogie frame and car body play an important role for the support of vehicle leading. In general, more than 25 years' durability is needed for them. A lot of study has been carried out for the prediction of the fatigue life of the bogie frame and car body in experimental and theoretical domains. One of the new methods is a probabilistic fatigue lift evaluation. The objective of this paper is to estimate the fatigue lift of the bogie frame of an electric car, which was developed by the Korea Railroad Research Institute (KRRI). We used two approaches. In the first approach probabilistic distribution of S-N curve and limit state function of the equivalent stress of the measured stress spectra are used. In the second approach, limit state function is also used. And load spectra measured by strain gauges are approximated by the two-parameter Weibull distribution. Other probabilistic variables are represented by log-normal and normal distributions. Finally, reliability index and structural integrity of the bogie frame are estimated.

Evaluation of Structural Integrity of Three-axle Bogie Frame used in Railway Freight Cars (평판화차에 사용되는 3축 대차의 구조 안전성 평가)

  • Kang, Seung-Gu;Shin, Kwang-Bok;Im, Jae-Moon;Park, Jung-Joon;Jeon, Seung-Gie
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.4
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    • pp.436-440
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    • 2017
  • This study evaluated the design and structural integrity of a three-axle bogie frame in a railway freight car through a numerical analysis and an experimental evaluation. A three-axle bogie frame, which supports the weight of the car body and load, is required to transport heavier cargo because two-axle vehicles have structural limitations. Therefore, this study performed a structural analysis and static load tests to evaluate the design and structural integrity of a three-axle bogie frame. The results obtained from the numerical analysis were compared to those of the experiments. For the bogie frame used in the experiments, a failure evaluation was performed using non-destructive methods. The numerical analysis and experimental evaluation were satisfactory for the structural integrity evaluation.

Design and Fabrication of Single-person Neighborhood Electric Vehicle with Streamlined Car Body (유선형 차체가 적용된 1인용 저속 전기 자동차의 설계 및 제작)

  • Na, Yeong-min;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.55-63
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    • 2018
  • In recent years, with the growing interest in electric vehicles, the development of a Neighborhood Electronic Vehicle (NEV) made for urban driving is accelerating. Existing NEVs are set to ~0.3 - 0.35 with more emphasis on performance rather than minimizing air resistance. In this paper, a NEV with a streamlined car body is proposed. The shape of dolphins and sharks was applied to the car body to minimize the air resistance generated when driving. Also, the performance of the vehicle was estimated by calculating the traction force and the roll couple, etc. To check the drag coefficient of the car body, finite element analysis software (COMSOL Multiphysics) was used. The frame of the vehicle is divided into the forward and the rear parts. Carbon pipe is used for the frame by MIG welding. The car body of the vehicle was fabricated by forming carbon fiber. This study confirmed the general possibility of using NEVs through driving experiments.

Safety Analysis through Small Car Crash Simulation of Bollard with Square Rounding Sidewalk Block Frame (사각 라운딩 보도틀이 시공된 자동차진입 억제용 말뚝의 소형 승용차량 충돌 시뮬레이션을 통한 안전성 분석)

  • Park, Ji-Young;Ryu, Dong-Hwan;You, Eon-Zung;Kim, Seong-Kyum
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.3
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    • pp.407-415
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    • 2022
  • In this study, a square rounding sidewalk block frame was developed considering the simplicity of construction and the superiority of aesthetics. In addition, it is possible to prevent damage, deformation, and settlement of adjacent sidewalk blocks due to plastic deformation during car impact load of installed bollad. A non-linear structural analysis was performed through finite element analysis to examine the performance of a car crash to which this was applied. Structural safety was confirmed through car crash simulation according to the direction of impact, and it is estimated that the function can be restored by replacing some parts in case of damage due to impact.

DThe Effect of Thickness Ratio and Hight Ratio of Inner Beam on Strength and Stiffness of Frame in Shuttle Car for LMTT (Inner Beam의 두께비 및 높이비가 LMTT용 Shuttle Car의 Frame 강도 및 강성에 미치는 영향)

  • Han, GD.S.;Han, G.J.;Lee, K.S.;Shim, J.J.;Kim, T.H.
    • Journal of Navigation and Port Research
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    • v.28 no.3
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    • pp.207-211
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    • 2004
  • The final goal of this research is to establish the relative dangerousness D/B for factors on seakeeping performance. This D/B is essential to develope the seakeeping performance evaluation system built-on-ship. The system is composed of the apparatus for measuring a vertical acceleration to be generated by the ship's motions, computer for calculating the synthetic seakeeping performance index and monitor for displaying the evaluating diagram of navigational safety of ship. In this paper, a methodology on the establishment of the relative dangerousness D/B for factors on seakeeping performance is presented by a numerical simulations, playing an important role on the algorithm of the program for calculating the synthetic seakeeping performance index. Finally, It is investigated whether the relative dangerousness D/B can be realized an accurate values according to the loading conditions, weather conditions, wave directions end present ship's speed of a model ship.

The Effect of Cross Beam on the strength and Stiffness of the Frame in Shuttle Car for LMTT (LMTT용 셔틀 카의 프레임 강도 및 강성에 미치는 크로스 빔의 영향)

  • Lim J. H.;Han G. J.;Lee K. S.;Han D. S.;Shim J. J.;Lee S. W.;Jeon Y. H.
    • Journal of Navigation and Port Research
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    • v.29 no.1 s.97
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    • pp.77-82
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    • 2005
  • According as the quantity of goods transported by ship is increasing, a port environment is rapidly changing To meet this situation successfully, the development of the next generation port loading and unloading system(LMTT) is studied A Frame of shuttle car for LMTT(Linear Motor-based Transfer Technology) consists of three parts which are outer beam, inner beam and cross beam In this study, we carried out the finite element analysis for the effect of cross beam on the strength and stiffness of the frame according to the number of cross beam, loading position of container, the distance ratio of inner beam from center. The result is as follow ; When the load is applied on outer beam and inner beam concurrently and the number of cross beam is 5, that is the optimum condition in frame design.

The Estimation of Structural Strength of Improved Frame of Welded Bogie for High Speed Freight Car (고속화차용 용접대차 프레임 개선모델의 강도평가)

  • 황원주;함영삼;강부병;전응식
    • Proceedings of the KSR Conference
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    • 2001.10a
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    • pp.235-239
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    • 2001
  • The bogie of high speed freight car running on conventional line is welded bogie modeled on Y25 bogie developed in Europe. Y25 bogie has speed limit of 110km/h. But it has limiting factors to speed-up as increasing maintenance cost and friction parts pedestal. And also it was reported that cracks are found in the parts where center beam meet bolster and endbeam near bracket for braking part. This study includes stress analysis improved structure of welded bogie for strength evaluation by numerical method and experimental method. According to the study, new configuration bogie shows improvement in strength.

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A Study Vibration Characteristic of Railway Freight Car's End Beam for Taebaek Line (태백선을 주행하는 화차 엔드빔의 진동특성에 관한 연구)

  • 함영삼;문경호;홍재성;이동형;서정원
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.378-383
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    • 2004
  • Bogie is the connection device between carbody and wheel. It is the core part that exert a important effect on the passenger safety and running safety. Bogie largely consist of bogie frame, suspension, brake, wheel set. Static and Dynamic load have acted on it complexly. So when the bogie is designed, finite element method, static load test, fatigue test running test should be considered. Some bogie frame of high speed railway freight car have the problem. It's end beam was cracked. The crack of the end beam have a bad effect on brake system. ROTEM co. made an improved end beam and applied one set to freight car. this report showed the vibration characteristic which was compared conventional bogie to improved bogie for running safety.

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Tracing of Moving Objects by Stereo Video Cameras (스테레오 비디오 카메라에 의한 운동물체의 위치추적)

  • Lee, Chang-Kyung
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.15 no.2
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    • pp.185-193
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    • 1997
  • While close range photogrammetry has been widely applied for static deformation analysis, video cameras have many characteristics that make them the sensors of choice for dynamic analysis of rapidly changing situations. They also have limitations. The aim of this research is to explore the potential of a video system for monitoring dynamic objects. A pilot system consists of two camcorders, VCR, and PC with frame grabber. To estimte the performance of this system for moving objects, a car was imaged covering several phases when starting to drive. The sequential images of a moving car were recorded on VCR. 15 images per second were digitized in an off-line mode by frame grabber. The image coordinates of targets attached to the rear bumper of a car were acquired by IDRISI, and the object coordinates were derived based on DLT. This research suggests that home video cameras, PC, and photogrammetric principles are promising tools for monitoring of the moving objects and vibrations as well as other time dependent situations.

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