• Title/Summary/Keyword: Cam Design

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A Study on Numerical Method for Motion Analysis of Cylindrical Cam with Translate Follower (병진운동용 원통캠기구의 운동해석을 위한 수치해석법 연구)

  • 김상진;신중호;김대원;박세환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.719-722
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    • 2002
  • Cylindrical cam mechanisms are used commonly in many automatic machinery. But the cylindrical cam is very difficult to design and manufacture the shape. The motion analysis of the cylindrical cam can check the accuracy between designed data and manufactured data of the cam shape and can reproduce without the cam design data. The motion analysis of the cylindrical cam consists of displacement analysis, velocity analysis and acceleration analysis. This paper performs the motion analysis of a cylindrical cam with translating follower by using a relative velocity method and a central difference method. The displacement is calculated by using the central difference method and the velocity is calculated by the relative velocity method. The relative velocity method is defined by the relative motion between follower and cam at a center of a follower roller. The central difference method is derived in the 3 dimensional space.

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A Study on the Development of CAD/CAM System for High Precision Cam Profile CNC Grinding Machine (고 정밀 캠 프로파일 CNC 연삭기용 CAD/CAM 시스템 개발에 관한 연구)

  • Lim, Sang-Heon;Jung, Jong-Yun;Lee, Choon-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.44-50
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    • 2006
  • Cam mechanisms are one of the most popular devices for generating irregular motion and are widely used in many automatic equipments, such as textile machinery, internal combustion engines and other automatic devices. In order to obtain the positive motion of follower by rotating cam, its shape should be correctly designed and manufactured. In present paper, a CAD/CAM system is developed for shape design of disk cams using relative velocity method and NC code generation using the biarc curve interpolation. And, a disk cam is successfully manufactured by the developed CAD/CAM system. Thus, it is shown that the developed CAD/CAM system can be used for high precision cam profile CNC grinding machine.

A Study on Stability for Traverse Cam of Twising Machine using Shape Design Method of Relative Velocity and Modified Displacement Curves (상대속도에 의한 형상설계법과 개선된 변위선도에 의한 연사기용 Traverse Cam의 안정성에 관한 연구)

  • Kim, Jong-Su;Yun, Ho-Eop
    • 연구논문집
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    • s.31
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    • pp.101-112
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    • 2001
  • A Twisting machine is to twist yarns for improving yarn stiffness. After twisting yarns, the twisting machine is winding yarn at a bobbin. Traverse cam is main part of winding yarn part. In other to improve twisting machine performance and stability, improve traverse cam part. Original displacement curves of traverse cam has two problems. One is that displacement curve has a vertex point the other is that velocity curve is discontinue point. So that, in this paper proposes a modified displacement curves of traverse cam and new shape design method of the traverse cam using the relative velocity method[1]. The relative velocity method calculates the relative velocity of the follower versus the cam at a center of roller, and then determines a contact point by using the geometric relationship and the kinematical constraints. Finally, we present to compare two designed cam. One is designed using original displacement curves the other is using modified displacement curve.

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A Study on Design and Machining of the Mirror Type of Conjugate Cam (미러 타입 컨쥬게이트 캠의 설계와 가공에 관한 연구)

  • Cho Hyun Deog;Kim Yoo Jong;Yong Boo Joong;Dong Yu ge
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.2
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    • pp.83-90
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    • 2005
  • A mirror cam mechanism a kind of conjugate cam mechanism consists of two cams, two rollers, and two links. Since profiles of two mirror cam are identical, a simultaneous machining of two cams is achievable. Some machining errors on cam profiles do not result in the internal acting force, which often causes problems in high speed cam mechanism between two links. Also, since angular accelerations of two links are same, the internal acting force by the difference of the angular accelerations does not occur in the mechanism. Thus the mirror cam mechanism is very useful in high speed machinery. This paper studies a design method as well as a machining method, and develops an exclusive CAD/CAM software for mirror cam profiles. The developed CAD/CAM software is applied to a typical mirror cam mechanism and a mock-up equipment is built in order to test the machinism mirror cm. Experimental investigations show that the contact between cam surface and roller surface according to cam rotation agrees well with the simulation on the developed CAD/CAM software.

Cam Profile Design for Impulsive Noise Reduction of Automotive Engine Valve Train (자동차 엔진 밸브트레인의 타음감소를 위한 캠 형상 설계)

  • An, Ki-Yong;Kim, Do-Joong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.139-148
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    • 2006
  • Valve train is one of the important noise sources in idling engines. Valve train noise comes mostly from two different impacts. One is the impact between cam and tappet at the beginning of the valve open period, which is an important source of impulsive noise of valve trains. The other is the impact between valve and valve seat at the closing of the valve open period. In case of mechanical lash adjusters, it is very difficult to control the initial impact. In this paper, we designed various types of cam profiles, especially in the opening ramp design, and investigated the effect of cam profiles on the magnitude of the initial impact. The effects that some cam design parameters have on the impulsive noise are also observed.

A Study on Design and Manufacture of Spatial Cams (입체 캠의 형상 설계와 가공에 관한 연구)

  • 김찬봉;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1361-1371
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    • 1993
  • The effort of this paper is to develop a methodology of computer aided design and manufacture of spatial cams. The integrated CAD/CAM systems for spatial cams are developed to enable manufacturer to design and machine them readily. The contour of spatial cams can be obtained by applying envelope theory to the cam/follower motion. The mathematical cam contour is evaluated at some increment to generate the numerical data for the CNC programming. Incremental generation of points along a cam contour can be accomplished in consideration with the specified tolerance. The computerized procedure is described in detail with accompanying examples.

Development of Versatile CAM System (PosCAM) Supporting CNC Shop Floor Operation (CNC Shop Floor 조업지원용 다능형 CAM시스템 (PosCAM) 개발)

  • 서석환;지우석;김성구;홍희동;조정훈;정대혁;김창남
    • Korean Journal of Computational Design and Engineering
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    • v.4 no.4
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    • pp.339-349
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    • 1999
  • The punose of this paper is to introduce the comprehensive CAM system (called PosCAM) supporting various function requested from shop floor operators. PosCAM is comported of two subsystems (PosCAM I and PosCAM II) which are designed to make up for the contemporary CAD/CAM systems. PosCAM I is mainly for : a) verifying the part programs written in both custom macros and standard G-codes, b) enhancing machining productivity and quality with built-in cutting conditions and feedrate optimization algorithm. PosCAM II is for : a) efficiently managing the numerous part programs and tool data stored in CNC memory, and b) integratively controlling and monitoring various CNCs from the control center through RS-422 with DNC 2 protocol. The developed systems have been tested via various experiments, and can be Applied for the industrial CNC machine shop as a means for enhancing productivity. The PosCAM system has been implemented and successfully used in the Machine Shop Department of PosCAM since march 1998.

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A Study on Shape Design of Cylindrical Cam with Rotating Roller Follower in Roller-Gear-Cam Mechanism (롤러기어캠 기구를 위한 회전운동형 롤러 종동절을 가진 원통 캠의 형상 설계에 관한 연구)

  • Sin, Jung-Ho;Gang, Dong-U;Yun, Ho-Eop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1527-1533
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    • 2002
  • When a mechanism transfers a motion to an intersected shaft, a cylindrical cam mechanism may be the best choice among the mechanisms. The cylindrical cam with a roller follower provides to transfer the motions to the intersect shafts simply without other connecting equipments of the intersect shafts. Typical example may be a roller-gear-cam mechanism. But the shape of the cam must be exactly defined in order to satisfy the conditions for the prescribed motion of the follower. This paper proposes a new method for the shape design of the cylindrical cams and also a CAD program is developed by using the proposed method. The relative velocity method calculates the relative velocity of the follower versus the cam at a center of roller, and then determines a contact point by using the geometric relationships and the kinematic constraints. The constraint used in the relative velocity method is that the relative velocity must be parallel to a common tangent line at the contact point of two independent bodies, i. e. the cam and the follower. Then, the shape of the cam is defined by the coordinate transformation of the trace of the contact points. Finally, this paper presents an example in order to prove the accuracy of the proposed methods in this paper and the application of the CAD program"CamDesign".

A CAD/CAM System for Axisymmetric Deep Drawing Processes (축대칭 디프-드로잉 공정의 CAD/CAM 시스템)

  • Park, S.B.;Choi, Y.;Kim, B.M.;Choi, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.6
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    • pp.27-33
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    • 1996
  • In this study, a CAD/CAM system for axisymmetric deep drawing processes has been developed. An approach to the system is based on the knowledge based system. Under the environment of CAD/CAM software of Personal Designer, the system has been written in UPL. The geometries of intermediate and final object in deep drawing process, including processes parameters are input for the CAD/CAM system. The input data can be obtained from the results of Pro_Deep. The parts drawing of die sets for each process is generated in tool design module of the CAD/CAM system. Also. the die assembly drawings can be obtained. NC commands for machining of the part can be generated in the developed CAD/CAM system.

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A Study on Machining Information Analysis of Disk Cam using Circular Interpolation (원호보간법을 이용한 평면 캠 가공 정보 분석에 관한 연구)

  • Cho, I.Y.;Kim B.J.;Kim J.C.;Shin J.H.;Kwon S.M.;Woo J.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1678-1681
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    • 2005
  • The disk cam mechanism cam produce a positive motion with a relatively few components. In the present paper a shape design of cam using the relative velocity method and the machining information analysis using the circular interpolation are introduced. In the first part of the paper a machining information at each point using the circular interpolation is taken. This study purposes the analysis method of the cutting error due to the moving path of the cutter, so that we can lead to the optimum design in a disk cam mechanism..

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