• Title/Summary/Keyword: Cable Winding

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Development of a Guiding System for the High-Speed Self-Align Cable Winding (고속 자동정렬 케이블 와인딩을 위한 가이딩 시스템 개발)

  • 이창우;강현규;신기현
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.7
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    • pp.124-129
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    • 2004
  • Recently, the demand for the optical cable is rapidly growing because the number of internee user increases and high speed internet data transmission is required. But the present optical cable winding systems has some serious problems such as pile-up and collapse of cable usually near the flange of the bobbin in the process of the cable winding. To reduce the pile-up collapse in a cable winding systems, a new guiding system is developed for a high-speed self-align cable winding. First of all, the winding mechanism was analyzed and synchronization logics for the motions of winding, traversing, and the guiding were created. A prototype cable winding systems was manufactured to validate the new guiding system and the suggested logic. Experiment results showed that the winding system with the developed guiding system outperformed the system without the guiding system in reducing pile-up and collapse in the high-speed winding.

A Development of a Guiding System for the High-Speed Self-Align Cable Winding (고속 자동정렬 케이블 와인딩을 위한 가이딩 시스템 개발)

  • 이창우;강현규;지혁종;안영세;신기현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.478-482
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    • 2002
  • Recently, the demand for the optical cable is rapidly glowing because the number of internet user increases and high speed internet data transmission is required. To meet this demand, it is necessary to have a sufficient manufacturing capability for mass and high-quality production. But the present optical cable winding system has some serious problems such that the optical cable of radius (6 mm -40 mm) is often piled up and collapsed usually at the edge of the bobbin in the process of the cable winding. It is often necessary to have an additional operator in order to adjust the cable, which causes the productivity decrease. In order to improve a performance of cable winding system which deals with relatively thick cable( radius : 6 mm -40 mm ), we developed a new guiding system for a high-speed self-align cable winding. First of all, the winding mechanism was analyzed. Synchronization logics for the motions of winding, traversing, and the guiding were created and implemented by using the PLC and guiding system controller in a prototype cable winding system manufactured in the CILS( Computer Integrated Large scale System ) lab. An experimental verification was carried out to validate the logic. Results showed that the winding system with the developed guiding system outperformed in reducing pile-up and collapse in the high-speed winding(up to 300 mm/s) compared with the system without the guiding system.

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High Efficiency Step-Down Flyback Converter Using Coaxial Cable Coupled-Inductor

  • Kim, Do-Hyun;Park, Joung-Hu
    • Journal of Power Electronics
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    • v.13 no.2
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    • pp.214-222
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    • 2013
  • This paper proposes a high efficiency step-down flyback converter using a coaxial-cable coupled-inductor which has a higher primary-secondary flux linkage than sandwich winding transformers. The structure of the two-winding coaxial cable transformer is described, and the coupling coefficient of the coaxial cable transformer and that of a sandwich winding transformer are compared. A circuit model of the proposed transformer is also obtained from the frequency-response curves of the secondary short-circuit and of the secondary open-circuit. Finally, the performance of the proposed transformer is validated by the experimental results from a 35W single-output flyback converter prototype. In addition, the proposed two-winding coaxial transformer is extended to a multiple winding coaxial application. For the performance evaluation of the extended version, 35W multi-output hardware prototype of the DC-DC flyback converter was tested.

Design of a 2-Layer HTS Power Transmission Cable Core According to the effect of Winding Direction (연방향 영향을 고려한 2층 고온초전도 전력케이블 코어 설계)

  • 주진홍;김석환;조전욱;배준한;김해종;김해준;성기철;홍정표
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.02a
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    • pp.58-61
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    • 2003
  • A typical HTS power transmission cable has multi-layer conductor structure to increase the current capacity. The current distribution among the conductor tapes is controlled mainly by pitches and winding directions of the layers, because the inductance of the layer is determined by the pitch and the winding direction. However, usually the current is not evenly distributed among the layers. This paper describes a method to make the current distribution more uniform and hence reduce the AC loss. If we choose a good combination we can find the optimal pitches and make an even current distribution. We studied the effect of the winding direction on a 2-layer cable by a statistical way. Calculation results and discussions will be presented.

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Analysis on Current Distribution of Four-Layer HTSC Power Transmission Cable with a Shield Layer

  • Lim Sung-Hun
    • Journal of Electrical Engineering and Technology
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    • v.1 no.3
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    • pp.308-312
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    • 2006
  • The inductance difference between conducting layers of high-Tc superconducting (HTSC) power transmission cable causes the current sharing of each conducting layer to be unequal, which decreases the current transmission capacity of HTSC power cable. Therefore, the design for even current sharing in HTSC power transmission cable is required. In this paper, we investigated the current distribution of HTSC power cable with a shield layer dependent on the pitch length and the winding direction of each layer. To analyze the effect of the shield layer on the current sharing of the conducting layers of HTSC power cable, the current distribution of HTSC power cable without a shield layer was compared with the case of HTSC power cable with a shield layer. It could be found through the analysis from the computer simulations that the shield layer of HTSC power cable could be contributed to the improvement of current distribution of conducting layers at the specific pitch length and the winding direction of conducting layer. The result and discussion for the current distribution calculated for HTSC power transmission cable with a shield layer were presented and compared with the cable without a shield layer.

Modeling Method for Simulating The Winding Motion of a Towing Cable (예인케이블 조출 거동 해석을 위한 모델링 기법)

  • Euntaek Lee
    • The Journal of the Convergence on Culture Technology
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    • v.10 no.4
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    • pp.473-481
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    • 2024
  • In this paper, we introduce a newly developed winding model to simulate the motion of underwater cable consisting of winch drums. It is assumed that only tension affects the underwater cable motion. This assumption is suitable for simulating the underwater cable motion towed by a navel vessel in a straight ahead maneuver. The underwater cable is discretized using Nodal Position Finite Element Method. This numerical method is known to be suitable for predicting the underwater cable motion with large deformation because it can express geometric nonlinearity. In this paper, the validity of the numerical method was secured by comparing it with the depth information of towing cable measured through sea experiments.

A Vibration Mode Analysis of Cable-type Winding for Distribution Power Transformer by using Transfer Matrix Method (변환행렬법을 이용한 케이블 권선형 배전용 변압기 귄선의 진동모드 해석)

  • Shin, Pan-Seok;Chung, Hyun-Koo;Yoon, Koo-Young
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.23 no.1
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    • pp.85-91
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    • 2009
  • This paper proposes a simulation method of the internal winding fault to calculate the short-circuit current, electromagnetic force and vibration mode in a distribution power transformer by using FEM program(FLUX2D) and analytic algorithm. A usage of the Transfer matrix method is also presented for the vibration mode analysis of the cable-type winding of power transformer. The equations of the winding are approximated by the series expansions of the distributed mass mode and Timoshenko's beam theory. The simulation examples are provided for the cable type winding of the transformer(22.9[kV]/220[V], 1,000[kVA]) to verify the method. The proposed Transfer Matrix Method is also verified by the ANSYS program for the vibration mode of the transformer winding. The method presented may serve as one of the useful tools in the electromagnetic force and vibration analysis of the transformer winding under the short circuit condition.

Pitch Calculation of 4-layer HTS Power Transmission Cable far Balanced Sharing Current

  • Joo, Jin-Hong;Kim, Seog-Whan;Jeonwook Cho;Bae, Joon-Han;Kim, Hae-Jong;Seong, Ki-Chul;Hong, Jung-Pyo
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.1
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    • pp.35-39
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    • 2003
  • A typical HTS power transmission cable has multi-layer conductor structure to increase the current capacity. The tapes of the innermost layer are wound on a round former, and adjacent tapes of another layer are separated by a thin insulating film. However, usually the current is not evenly distributed among the layers because of inductance difference of each layer, and the inductance is provided by the winding pitch of each layer's tape. Consequently n method to make the current distribution more uniform is a adjusting the tape winding pitch, hence reduce the AC loss. This paper describes a current distribution by adjusting a tape winding pitch of each layer. Also, this paper shows recommendations for future cable conductor prototypes.

Analysis of Current Distribution of Multi-Layer HTSC Power Cable dut to Pitch length and winding direction (피치길이와 결선방향에 따른 다층 고온초전도 전력케이블의 전류분류 분석)

  • Lee Jong-Hwa;Lim Sung-Hun;Ko Seokcheol;Park Chung-Ryul;Han Byoung-Sung;Hwang Si Dole
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.1133-1135
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    • 2004
  • Superconducting transmission power cable is one of interesting parts in power application using high temperature superconducting wire. One of important parameters in high-temperature superconducting (HTSC) cable design is transport current distribution because it is related with current transmission capacity and ac loss. In this paper, the transport current and magnetic field distributions at conducting layers were investigated through the analysis of the equivalent circuit for HTSC power cable with shield layer. The transport current distribution due to the pitch length and winding direction was improved in case of HTSC power cable with shield layer.

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The Effect of Butt gaps on Dielectric Strength of Taped Insulation in Superconducting Cable

  • Andreev, Alexander-M;Kim, Soo-Yeon;Lee, In-Ho;Kim, Do-Woon;Shin, Doo-Sung
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.1
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    • pp.128-132
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    • 2003
  • This paper discusses several electrical properties of tape-type insulation impregnated with liquid nitrogen ($LN_2$) in superconducting cable. Synthetic polypropylene laminated paper has been tested for its short-term breakdown strength and partial discharge(PD) characteristics under AC voltage. furthermore, the effect of winding parameter on breakdown strength, PD incepti on and extinction electrical stress with different test samples are discussed.