• Title/Summary/Keyword: CUSUM 관리도

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Cusum Control Chart for Monitoring Process Variance (공정분산 관리를 위한 누적합 관리도)

  • Lee, Yoon-Dong;Kim, Sang-Ik
    • Journal of Korean Society for Quality Management
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    • v.33 no.3
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    • pp.149-155
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    • 2005
  • Cusum control chart is used for the purpose of controling the process mean. We consider the problem related to cusum chart for controling process variance. Previous researches have considered the same problem. The main difficulty shown in the related researches was to derive the ARL function which characterizes the properties of the chart. Sample variance, differently with sample mean, follows chi-squared type distribution, even when the quality characteristics are assumed to be normally distributed. The ARL function of cusum is described by a type of integral equation. Since the solution of the integral equation for non-normal distribution is not known well, people used simulation method instead of solving the integral equation directly, or approximation method by taking logarithm of the sample variance. Recently a new method to solve the integral equation for Erlang distribution was published. Here we consider the steps to apply the solution to the problem of controling process variance.

Cusum control chart for monitoring process variance (공정분산 관리를 위한 누적합 관리도)

  • Lee, Yoon-Dong;Kim, Sang-Ik
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2006.04a
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    • pp.135-141
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    • 2006
  • Cusum control chart is used for the purpose of controling the process mean. We consider the problem related to cusum chart for controling process variance. Previous researches have considered the same problem. The main difficulty shown in the related researches was to derive the ARL function which characterizes the properties of the chart. Sample variance, differently with sample mean, follows chi-squared type distribution, even when the quality characteristics are assumed to be normally distributed. The ARL function of cusum is described by a type of integral equation. Since the solution of the integral equation for non-normal distribution is not known well, people used simulation method instead of solving the integral equation directly, or approximation method by taking logarithm of the sample variance. Recently a new method to solve the integral equation for Erlang distribution was published. Here we consider the steps to apply the solution to the problem of controling process variance.

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A Study of Demerit-CUSUM Control Chart and Interpretation Method (Demerit-CUSUM 관리도와 해석방법에 관한 연구)

  • 나상민;강창욱;심성보
    • Journal of Korean Society for Quality Management
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    • v.31 no.1
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    • pp.132-141
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    • 2003
  • As the technology has improved and demands of customers have varied, a lot of products are getting diverse and intricate. Consequently, the enterprise that produce products have to simultaneously consider the various variables for the very products. There are some scheme, such as Multivariate control chart and Demerit control chart, designed to simultaneously monitor the variables in the process. In this paper, we present an effective method for process control using the Demerit-CUSUM control chart in the process where nonconforming units or nonconformities are occured by various types. In addition, we show interpretation method for abnormal signal in order to quickly detect the assignable causes as Demerit-CUSUM control chart signals abnormality. we compare performance of Demerit control chart and Demerit-CUSUM control chart using example again used in the existing studies, and present result of performance accoriding to changing sample size and parameter.

The Z-CUSUM Control Chart for the Process with Recurring Cycles or Frequent Small Shifts (순환주기나 빈번한 작은 이동이 발생하는 공정관리틀 위한 Z-CUSUM 관리도)

  • 강해운;강창욱;백재원
    • Journal of Korean Society for Quality Management
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    • v.32 no.2
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    • pp.132-153
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    • 2004
  • CUSUM control charts are widely used to monitor processes with small shifts. CUSUM control charts are, however, less effective in detecting for recurring cycles or frequent small shifts in the processes. With Shewhart control charts, we have applied the variety of run rules to check the stability of process in addition to the situations that some points fall outside the control limits. In this paper, we propose the Z -CUSUM control chart for monitoring the process with recurring cycles or frequent small shifts by use of the zone concept as like the Shewhart control charts.

CUSUM control chart for Katz family of distributions (카즈분포족에 대한 누적합 관리도)

  • Cho, Gyo-Young
    • Journal of the Korean Data and Information Science Society
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    • v.22 no.1
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    • pp.29-35
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    • 2011
  • In statistical process control, the primary method used to monitor the number of nonconformities is the c-chart. The conventional c-chart is based on the assumption that the occurrence of nonconformities in samples is well modeled by a Poisson distribution. When the Poisson assumption is not met, the X-chart is often used as an alternative charting scheme in practice. And CUSUM-chart is used when it is desirable to detect out of control situations very quickly because of sensitive to a small or gradual drift in the process. In this paper, I compare CUSUM-chart to X-chart for the Katz family covering equi-, under-, and over-dispersed distributions relative to the Poisson distribution.

A Selectively Cumulative Sum (S-CUSUM) Control Chart with Variable Sampling Intervals (VSI) (가변 샘플링 간격(VSI)을 갖는 선택적 누적합 (S-CUSUM) 관리도)

  • Im, Tae-Jin
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.11a
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    • pp.560-570
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    • 2006
  • This paper proposes a selectively cumulative sum (S-CUSUM) control chart with variable sampling intervals (VSI) for detecting shifts in the process mean. The basic idea of the VSI S-CUSUM chart is to adjust sampling intervals and to accumulate previous samples selectively in order to increase the sensitivity. The VSI S-CUSUM chart employs a threshold limit to determine whether to increase sampling rate as well as to accumulate previous samples or not. If a standardized control statistic falls outside the threshold limit, the next sample is taken with higher sampling rate and is accumulated to calculate the next control statistic. If the control statistic falls within the threshold limit, the next sample is taken with lower sampling rate and only the sample is used to get the control statistic. The VSI S-CUSUM chart produces an 'out-of-control' signal either when any control statistic falls outside the control limit or when L-consecutive control statistics fall outside the threshold limit. The number L is a decision variable and is called a 'control length'. A Markov chain model is employed to describe the VSI S-CUSUM sampling process. Some useful formulae related to the steady state average time-to signal (ATS) for an in-control state and out-of-control state are derived in closed forms. A statistical design procedure for the VSI S-CUSUM chart is proposed. Comparative studies show that the proposed VSI S-CUSUM chart is uniformly superior to the VSI CUSUM chart or to the Exponentially Weighted Moving Average (EWMA) chart with respect to the ATS performance.

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Evaluation of Demerit-CUSUM Control Chart Performance Using Fast Initial Response (FIR을 이용한 Demerit-CUSUM 관리도의 수행도 평가)

  • Kang, Hae-Woon;Kang, Chang-Wook;Baik, Jae-Won;Nam, Sung-Ho
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.1
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    • pp.94-101
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    • 2009
  • Complex Products may present more than one type of defects and these defects are not always of equal severity. These defects are classified according to their seriousness and effect on product quality and performance. Demerit systems are very effective systems to monitoring the different types of defects. So, classical demerit control chart used to monitor counts of several different types of defects simultaneously in complex products. S.M. Na et al.(2003) proposed the Demerit-CUSUM for the improvement of the demerit control chart performance and Nembhard, D. A. et al.(2001) and G.Y Cho et al.(2004) developed a Demerit control chart using the EWMA technique and evaluated the performance of the control chart. In this paper, we present an effective method for process control using the Demerit-CUSUM with fast initial response. Moreover, we evaluate exact performance of the Demerit-CUSUM control chart with fast initial response, Demerit-CUSUM and Demerit-EWMA according to changing sample size or parameters.

Statistical Design of CV-CUSUM Control Chart Using Fast Initial Response (FIR을 이용한 CV-CUSUM 관리도의 통계적 설계)

  • Lee, Jung-Hoon;Kang, Hae-Woon;Hong, Eui-Pyo;Kang, Chang-Wook
    • Journal of Korean Society for Quality Management
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    • v.38 no.3
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    • pp.313-321
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    • 2010
  • The coefficient of variation represents the ratio of the standard deviation to the mean, and it is a useful statistic for comparing the degree of variation from one data series to another, even if the means are drastically different from each other. Recently, the CV control chart is developed for monitoring processes in such situations. However, the CV control chart has low performance in detecting small shift. Due to the development of equipment and technique, currently, small shift of process occurs more frequently than large shift. In this paper, we proposes the CV-CUSUM control chart using CUSUM scheme which is cumulative sum of the deviations between each data point and a target value to detect a small shift in the process. We also found that the FIR(fast initial response) CUSUM control chart is especially valuable at start-up or after a CV-CUSUM control chart has signaled out-of-control.

Design of Combined Shewhart-CUSUM Control Chart using Bootstrap Method (Bootstrap 방법을 이용한 결합 Shewhart-CUSUM 관리도의 설계)

  • 송서일;조영찬;박현규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.4
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    • pp.1-7
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    • 2002
  • Statistical process control is used widely as an effective tool to solve the quality problems in practice fields. All the control charts used in statistical process control are parametric methods, suppose that the process distributes normal and observations are independent. But these assumptions, practically, are often violated if the test of normality of the observations is rejected and/or the serial correlation is existed within observed data. Thus, in this study, to screening process, the Combined Shewhart - CUSUM quality control chart is described and evaluated that used bootstrap method. In this scheme the CUSUM chart will quickly detect small shifts form the goal while the addition of Shewhart limits increases the speed of detecting large shifts. Therefor, the CSC control chart is detected both small and large shifts in process, and the simulation results for its performance are exhibited. The bootstrap CSC control chart proposed in this paper is superior to the standard method for both normal and skewed distribution, and brings in terms of ARL to the same result.

Research Results and trends on CUSUM Control Chart (누적합 관리도의 이론적 전개에 관한 조사연구)

  • Kim, Jong-Gurl;Um, Sang-Joon;Choi, Sung-Won
    • Proceedings of the Safety Management and Science Conference
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    • 2009.11a
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    • pp.539-547
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    • 2009
  • 현대의 산업은 점차 분야가 다양해지고 기술이 첨단화되며, 고객의 요구사항이 복잡해지고 있다. 이에 따라 제조업에서는 초정밀, 고신뢰도가 요구되어지고 있는 실정이다. 제조업 분야의 핵심 기술인 SPC기법 중에서 누적합(CUSUM) 관리도는 공정의 작은 변화에 대해서 민감하다는 특징 때문에 첨단 산업인 반도체나 화학공정 등에서 활용도가 높은 관리도 기법이다. 하지만 복잡한 이론 체계로 인하여 사용편리성이 떨어진다는 단점이 있다. 본 논문에서는 누적합 관리도의 이론적 전개에 관한 체계적인 조사연구를 통해 누적합 관리도의 복잡한 이론 체계를 이해하는데 도움이 되고자 한다.

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