• Nuclear Engineering and Technology
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• 제55권7호
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• pp.2591-2603
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• 2023

Simulating the Corrosion-Related Unidentified Deposit (CRUD) on the surface of fuel assemblies is necessary to predict the axial offset anomaly and the localized corrosion induced by the CRUD during the operation of nuclear power plants. A new CRUD model was developed to predict the formation of the CRUD deposits, considering the deposition and erosion mechanisms. The heat transfer and capillary flow within the CRUD were also considered to evaluate the boiling amount within the CRUD layer. This model predicted a CRUD deposit thickness of 44 ㎛ during a one-cycle operation of the Seabrook nuclear power plant. The CRUD deposition tended to accelerate and decelerate during the simulation, by being related to boiling mechanism on the deposits surface. Additionally, during a three-cycle operation corresponding to the refueling period, the CRUD deposition was saturated at a thickness of 80 ㎛, which was in good agreement with the suggested thickness for CRUD buildupin pressurized water reactors. Surface boiling on the thin CRUD deposits enhanced the acceleration of the deposition, even when the wick boiling properties were not favorable for CRUD deposition. To ensure the certainty of the simulation results, sensitivity analyses were conducted for the porosity, chimney density, and the constants employed in the proposed model of the CRUD.

• Nuclear Engineering and Technology
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• 제55권9호
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• pp.3164-3182
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• 2023

The CRUD on the fuel cladding under the pressurized water reactor (PWR) operating condition causes several issues. The CRUD can act as thermal resistance and increases the local cladding temperature which accelerate the corrosion process. The hideout of boron inside the CRUD results in axial offset anomaly and reduces the plant's shutdown margin. Recently, there are efforts to revise the acceptance criteria of emergency core cooling systems (ECCS), and additionally require the modeling of the thermal resistance effect of the CRUD during the performance analysis. There is an urgent need for the evaluation of the effect of the CRUD deposition on the cladding heat transfer under PWR operating conditions, but the experimental database is very limited. The experimental facility called DISNY was designed and constructed to analyze the CRUD-related multi-physical phenomena, and the performance analysis of the constructed DISNY facility was conducted. The thermal-hydraulic and water chemistry conditions to simulate the CRUD growth under PWR operating conditions were established. The design characteristics and feasibility of the DISNY facility were validated by the MARS-KS code analysis and separate performance tests. In the current study, detailed design features, design validation results, and future utilization plans of the proposed DISNY facility are presented.

• Corrosion Science and Technology
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• 제17권6호
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• pp.265-271
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• 2018

CRUD specimens, scraped from twice-burned fuel cladding in the Korean Nuclear Power Plant, were analyzed using Shielded-EPMA. The principal elements of the CRUD were identified as Ni and Fe, at an approximate ratio of 1.3 Ni/Fe. To investigate the morphology and composition of the pure metallic materials in the CRUD, coolant impurities must be removed. This can be accomplished by increasing the EPMA current to an abnormally high intensity until the impurities are melted. Normally, EPMA applications are performed at conditions of 20 kV voltage and 20 nA current. But in our study, the applied current was increased up to 1200 nA, over time increments ranging from 5 to 30 seconds. This technique was performed by opening an adjustable aperture for the gun alignment. Results showed impurities contained in the CRUD material disappeared and pure metal materials, e.g., Ni and Fe, remained. This method presents an innovative way to analyze CRUD.

• 한국산학기술학회논문지
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• 제22권5호
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• pp.554-560
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• 2021

크러드는 원자력 발전소 운전 시 핵연료 표면에 침적되는 철-니켈-크롬 등의 금속 산화물로 이루어진 다공성 물질이다. 그 두께는 수십 ㎛ 수준이다. 발전소의 냉각재상실사고 시 크러드 층은 핵연료-냉각수 열전달에 영향을 미치게 되어 원전 안전성 측면에서 그 영향을 살펴보는 것이 중요하다. 일반적으로 크러드는 열저항으로 인하여 핵연료 온도를 높이는 부정적 효과가 있는 것으로 알려져 있었다. 그 이유는 크러드에 의하여 핵비등, 최소막비등온도, 단상증기 열전달, 임계열유속, 막비등 열전달 등 2상유동 열전달 특성을 고려하지 않았기 때문이다. 본 연구에서는 다공성 크러드 물질의 물성치를 모델링하고 이를 국내 원전안전해석 코드인 SPACE에 탑재하였다. 크러드는 다공성 고체 물질이고 표면이 거칠기 때문에 최소막비등온도와 단상증기 열전달이 증가할 것으로 예상된다. 이에 최소막비등온도와 단상증기 열전달이 최대 피복재 온도 및 급냉에 미치는 영향을 평가하였다. 시험 계산은 기존 FLECHT-SEASET 재관수 실험 장치에 기반으로 수행되었다. 계산결과 최소막비등온도가 상승하여 급냉시간이 줄어들었다. 단상증기 열전달의 경우 약 20% 증가할 때까지는 최대 피복재 온도가 하강하였다. 크러드 층이 원전 안정성 측면에서 긍정적인 효과가 있음을 확인하였다.

• Nuclear Engineering and Technology
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• 제49권4호
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• pp.668-674
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• 2017

Experimental verification of boron species in fuel CRUD (Chalk River Unidentified Deposit) would provide essential and important information about the root cause of CRUD-induced power shifts (CIPS). To date, only bonaccordite and elemental boron were reported to exist in fuel CRUD in CIPS-troubled pressurized water reactor (PWR) cores and lithium tetraborate to exist in simulated PWR fuel CRUD from some autoclave tests. We have reevaluated previous analysis of similar threadlike crystals along with examining some similar threadlike crystals from CRUD samples collected from a PWR cycle that had no indications of CIPS. These threadlike crystals have a typical [Ni]/[Fe] atomic ratio of ~2 and similar crystal morphology as the one (bonaccordite) reported previously. In addition to electron diffraction study, we have applied electron energy loss spectroscopy to determine boron content in such a crystal and found a good agreement with that of bonaccordite. Surprisingly, such crystals seem to appear also on corroded surfaces of Alloy 600 that was exposed to simulated PWR primary water with a dissolved hydrogen level of $5mL\;H_2/kg\;H_2O$, but absent when exposed under $75mL\;H_2/kg\;H_2O$ condition. It remains to be verified as to what extent and in which chemical environment this phase would be formed in PWR primary systems.

• 방사성폐기물학회지
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• 제8권2호
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• pp.91-97
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• 2010

국내 원자력발전소의 가동년수 경과에 따른 방사능 오염증가로 제염공정에 대한 관심은 점차 점증되어 가고 있다. 화학제염은 방사성폐기물의 생성과 방사선량율을 낮추는데 매우 중요하다. 이에 앞서, 원전 주요 계통 및 부품 등의 화학제염을 위해서는 대상 재질에 적합한 산화제 및 제염제를 우선 선정하여야 한다. 이를 위해서는 제염대상물 혹은 제염대상 계통에서 채취한 크러드에 대한 각종 분석을 실시하여 크러드의 화학조성 및 결정구조에 대한 정보를 확보해야 하나 실제적으로 방사능을 띤 계통으로부터 시료를 직접 채취할 수 있는 특별한 프로그램이 마련되어 있지 않는 한 극히 제한된 방사능을 띠고 있는 부식산화물의 자료만을 얻을 수 있다. 크러드의 조성은 모재의 성분과도 밀접한 관계가 있기 때문에 재장전 주기에 따라서도 차이가 많다. 따라서 가능한 한 제염대상을 선정한 다음 제염대상으로 채취한 크러드에 대한 각종 분석자료를 확보하거나 분석을 실시하여야 한다. 본 논문은 미확보 시료에 대한 대안으로 모의크러드를 다양한 방법으로 제조하는 기술에 대해 언급하였다. 금속 산화물과 금속 수화물이 12가지의 각기 다른 방법으로 실제 시료와 유사한 화학조성과 결정구조를 지닌 모의크러드의 합성에 사용되어졌다. CRUD#4(압력용기속의 금속산화물)와 CRUD#10(하이드라진 전 처리후 도가니속의 금속산화물)시료가 Type 1, 2에 대해 가장 양호하게 합성되어졌다. 이들 크러드 시료들은 특별한 장비를 사용하지 않고도 짧은 시간 내에 반응이 이루어지고 많은 량의 시료를 쉽게 합성할 수 있게 됨으로서 제염제와 제염공정을 개발하는데 매우 유용하게 활용될 수 있을 것으로 기대된다.

• Corrosion Science and Technology
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• 제19권1호
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• pp.1-7
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• 2020

Chalk River Unidentified Deposits (CRUDs) were collected from the Korean pressurized water reactor (PWR) plant (A, B, and C) where the axial offset anomaly (AOA) occurred. AOA, also known as a CRUD-induced power shift, is one of the key issues in maintaining stable PWR plant operations. CRUDs were sampled from spent nuclear fuel rods and analyzed using an electron probe micro-analyzer (EPMA). This paper describes the characteristics of boron-deposits from the CRUDs sampled from twice-burnt assemblies from the Korean PWR. The primary coolant of a PWR contains boron and lithium. It is known that boron deposition occurs in a thick CRUD layer under substantial sub-cooled nucleate boiling (SNB). The results of this study are summarized as follows. Boron was not found at the locations where the existence was confirmed in simulated CRUDs, in other words, the cladding and CRUD boundaries. Nevertheless, we clearly observed the presence of boron and confirmed that boron existed as a lump in crystalline form. In addition, the study confirmed that CRUD existed in a crystal form with a unique size of about 10 ㎛.

• Nuclear Engineering and Technology
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• 제53권5호
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• pp.1676-1685
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• 2021

We develop a new high-fidelity multiphysics model to simulate boron chemistry in the porous Chalk River Unidentified Deposit (CRUD) deposits. Heat transfer, capillary flow, solute transport, and chemical reactions are fully coupled. The evaporation of coolant in the deposits is included in governing equations modified by the volume-averaged assumption of wick boiling. The axial offset anomaly (AOA) of the Seabrook nuclear power plant is simulated. The new model reasonably predicts the distributions of temperature, pressure, velocity, volumetric boiling heat density, and chemical concentrations. In the thicker CRUD regions, 60% of the total heat is removed by evaporative heat transfer, causing boron species accumulation. The new model successfully shows the quantitative effect of coolant evaporation on the local distributions of boron. The total amount of boron in the CRUD layer increases by a factor of 1.21 when an evaporation-driven increase of soluble and precipitated boron concentrations is reflected. In addition, the concentrations of B(OH)₃ and LiBO₂ are estimated according to various conditions such as different CRUD thickness and porosity. At the end of the cycle in the AOA case, the total mass of boron incorporated in CRUD deposits of a reference single fuel rod is estimated to be about 0.5 mg.

• Nuclear Engineering and Technology
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• 제54권12호
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• pp.4798-4808
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• 2022

The porous corrosion deposits (known as CRUD) adhered to the cladding have an important effect on the heat transfer from fuel rods to coolant in PWRs. The vapor film is the main constituent in the two-phase film boiling model. This paper presents a vapor film thickness correlation, associated with CRUD porosity, CRUD chimney density, CRUD particle size, CRUD thickness and heat flux. The dependences of the vapor film thickness on the various influential factors can be intuitively reflected from this vapor film thickness correlation. The temperature, pressure, and boric acid concentration distributions in CRUD can be well predicted using the two-phase film boiling model coupled with the vapor film thickness correlation. It suggests that the vapor thickness correlation can estimate the vapor film thickness more conveniently than the previously reported vapor thickness calculation methods.

• Corrosion Science and Technology
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• 제13권2호
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• pp.56-61
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• 2014

The purpose of this work is to investigate the effect of dissolved hydrogen concentration on crud deposition onto the fuel cladding surface in the simulated primary environments of a pressurized water reactor. Crud deposition tests were conducted in the dissolved hydrogen concentration range of 5~70 cc/kg at $325^{\circ}C$ for 14 days. Needle-shaped NiO deposits were formed in the hydrogen range of 5~25 cc/kg, while polygonal nickel ferrite deposits were observed at a hydrogen concentration above 35 cc/kg. However, the dissolved hydrogen content seems to have little effect on the amount of crud deposits.