• Title/Summary/Keyword: CO2 Reforming of Methane

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Promotion effect of Ru in Ni-based catalyst for combined $H_{2}O$ and $CO_{2}$ reforming of methane (메탄의 수증기/이산화탄소 복합 개질 반응용 니켈 촉매의 루테늄 증진 효과)

  • Jang, Won-Jin;Seo, Yu-Taek;Roh, Hyun-Seog;Koo, Kee-Young;Seo, Dong-Joo;Seo, Yong-Seog;Rhee, Young-Woo;Yoon, Wang-Lai
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.53-56
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    • 2007
  • 미량의 Ru을 증진제로 첨가하여 니켈 촉매의 반응 활성을 증진시킴으로써, 저온 환원성과 장시간 반응에 대한 안정성을 확보하고자 하였다. Ni의 담지량은 12 wt%로 고정하였으며 이에 Ru을 각각 0.1, 0.3, 0.5 wt%로 변화시켜 2차 담지하였다. 메탄의 수증기/이산화탄소 복합 개질 반응에 있어 니켈 촉매에 Ru을 2차 담지 한 촉매는 800 $^{\circ}C$, GHSV(gas hourly space velocity) 265,000 $h^{-1}$ 하에서 100 %에 가까운 $CH_{4}$ 전환율을 보였으며, GHSV 1,060,000 $h^{-1}$ 일 때에도 10시간 동안 90 %의 $CH_{4}$ 전환율을 기록하였다. 또한 이 중 0.3 wt%의 Ru를 담지한 경우가 1,060,000 $h^{-1}$의 조건하에서도 95 %이상으로 가장 높은 $CH_{4}$ 전환율로 유지되었다. $H_{2}-TPR$ 분석 결과, Ni(12)/$MgAl_{2}O_{4}$ 와 비교해 볼 때 Ru(0.5)/Ni(12)/$MgAl_{2}O_{4}$와 Ru(0.3)/Ni(12)/$MgAl_{2}O_{4}$ 촉매의 경우 150 $^{\circ}C$에서 저온 환원이 가능한 $RuO_{2}$의 존재를 확인할 수 있었다.

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Evaluating the Efficacy of Commercial Polysulfone Hollow Fiber Membranes for Separating H2 from H2/CO Gas Mixtures (상용 폴리설폰 중공사막의 수소/일산화탄소 혼합가스 분리 성능 평가)

  • Do Hyoung Kang;Kwanho Jeong;Yudam Jeong;Seung Hyun Song;Seunghee Lee;Sang Yong Nam;Jae-Kyung Jang;Euntae Yang
    • Membrane Journal
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    • v.33 no.6
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    • pp.352-361
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    • 2023
  • Steam methane reforming is currently the most widely used technology for producing hydrogen, a clean fuel. Hydrogen produced by steam methane reforming contains impurities such as carbon monoxide, and it is essential to undergo an appropriate post-purification step for commercial usage, such as fuel cells. Recently, membrane separation technology has been gaining great attention as an effective purification method; in this study, we evaluated the feasibility of using commercial polysulfone membranes for biogas upgrading to separate and recover hydrogen from a hydrogen/carbon monoxide gas mixture. Initially, we examined the physicochemical properties of the commercial membrane used. We then conducted performance evaluations of the commercial membrane module under various conditions using mixed gas, considering factors such as stage-cut and operating pressure. Finally, based on the evaluation results, we carried out simulations for process design. The maximum H2 permeability and H2/CO separation factor for the commercial membrane process were recorded at 361 GPU and 20.6, respectively. Additionally, the CO removal efficiency reached up to 94%, and the produced hydrogen concentration achieved a maximum of 99.1%.

Process Design and Selection of Operating Conditions for SMART System (SMART 시스템의 공정설계 및 조업조건 선정)

  • Ryu, Ho-Jung
    • Transactions of the Korean hydrogen and new energy society
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    • v.18 no.1
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    • pp.1-11
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    • 2007
  • To check feasibility of SMART(Steam Methane Advanced Reforming Technology) system, conceptual design and sensitivity analysis of operating variables have been performed based on the design program of two-interconnected fluidized beds. Among three configurations of two-interconnected fluidized beds systems, the bubbling-bubbling system was selected as the best configuration. Process design results indicate that the SMART system is compact and feasible. Based on the selected operating conditions, the effects of variables such as process capacity, pressure, and weight percent of $CO_2$ absorbable component have been investigated as well.

Atomic Layer Deposition for Energy Devices and Environmental Catalysts

  • Kim, Young Dok
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.08a
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    • pp.77.2-77.2
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    • 2013
  • In this talk, I will briefly review recent results of my group related to application of atomic layer deposition (ALD) for fabricating environmental catalysts and organic solar cells. ALD was used for preparing thin films of TiO2 and NiO on mesporous silica with a mean pore size of 15 nm. Upon depositing TiO2 thin films of TiO2 using ALD, the mesoporous structure of the silica substrate was preserved to some extent. We show that efficiency for removing toluene by adsorption and catalytic oxidation is dependent of mean thickness of TiO2 deposited on silica, i.e., fine tuning of the thickness of thin film using ALD can be beneficial for preparing high-performing adsorbents and oxidation catalysts of volatile organic compound. NiO/silica system prepared by ALD was used for catalysts of chemical conversion of CO2. Here, NiO nanoparticles are well dispersed on silica and confiend in the pore, showing high catalytic activity and stability at 800oC for CO2 reforming of methane reaction. We also used ALD for surface modulation of buffer layers of organic solar cell. TiO2 and ZnO thin films were deposited on wet-chemically prepared ZnO ripple structures, and thin films with mean thickness of ~2 nm showed highest power conversion efficiency of organic solar cell. Moreover, performance of ALD-prepared organic solar cells were shown to be more stable than those without ALD. Thin films of oxides deposited on ZnO ripple buffer layer could heal defect sites of ZnO, which can act as recombination center of electrons and holes.

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Development of Direct DME Synthesis Process (DME 직접 합성공정 기술개발)

  • Mo, Yong-Gi;Cho, Won-Jun;Baek, Young-Soon
    • Journal of the Korean Institute of Gas
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    • v.14 no.3
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    • pp.41-45
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    • 2010
  • The physical properties of DME(Dimethyl Ether) are very similar to LPG and well-mixed. As cetane number of DME is similar to diesel fuel that can replace diesel fuel and alternative energy. DME is a clean energy source that can be manufactured from various raw materials such as natural gas, CBM(Coal Bed Methane) and biomass. DME has no carbon-carbon bond in its molecular structure and its combustion essentially generates no soot as well as no SOx. The development of DME process in KOGAS have 4 section. First, syngas section can be manufactured various syngas ratio. This completes the tri-reforming process for the synthesis gas ratio of approximately 4.0 to 1.0 range can be adjusted. Second, $CO_2$ is removed from the $CO_2$ removal section of about 92~99%, so the maximum concentration of $CO_2$ entering the DME synthesis reactor should not exceed 8%. Third, in the DME synthesis section, if the temperature of DME reactor increases, the activity of DME catalyst increased. but for the long-term activity is desirable to maintain the proper temperature. Finally, the purity of DME in the DME purification section is over 99.6%.

Methane Conversion to Hydrogen Using Ni/Al2O3 Catalyst (Ni/Al2O3 촉매를 이용한 메탄의 수소 전환)

  • Kim, Jun-Keun;Park, Joo-Won;Bae, Jong-Soo;Kim, Jae-Ho;Lee, Jae-Goo;Kim, Younghun;Han, Choon
    • Applied Chemistry for Engineering
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    • v.19 no.5
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    • pp.466-470
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    • 2008
  • The objective of this study is to convert methane into hydrogen using a nanoporous catalyst in the $CO_2$ containing syngas generated from the gasified waste. For the purpose, $Ni/Al_2O_3$ catalyst was prepared with the one-pot method. According to analyses of the catalyst, three dimensionally linked sponge shaped particles were created and the prepared nanoporous catalysts had larger surface area and smaller particle size and more uniform pores compared to the sphere shaped commercial catalyst. The catalyst for reforming reaction gave the highest $CH_4$ conversion of 91%, and $CO_2$ conversion of 92% when impregnated with 16 wt% of Ni at the reaction temperature of $750^{\circ}C$. At that time, the prepared catalyst remarkably improved the $CH_4$ and $CO_2$ conversion up to 20% compared to the commercial one.

The Study of Model Biogas Catalyst Reforming Using 3D IR Matrix Burner (3D IR 매트릭스 버너에 의한 모사 바이오가스 촉매 개질 연구)

  • Lim, Mun Sup;Chun, Young Nam
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.12
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    • pp.840-846
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    • 2012
  • Global climate changes caused by $CO_2$ emissions are currently debated around the world; green sources of energy are being sought as alternatives to replace fossil fuels. The sustainable use of biogas for energy production does not contribute to $CO_2$ emission and has therefore a high potential to reduce them. Catalytic steam reforming of a model biogas ($CH_4:CO_2$ = 60%:40%) is investigated to produce $H_2$-rich synthesis gas. The biogas utilized 3D-IR matrix burner in which the surface combustion is applied. The ruthenium catalyst was used inside a reformer. Parametric screening studies were achieved as Steam/Carbon ratio, biogas component ratio, Space velocity and Reformer temperature. When the condition of Steam/Carbon ratio, $CH_4/CO_2$ ratio, Space velocity and Refomer temperature were 3.25, 60% : 40%, $14.7L/g{\cdot}hr$ and $550^{\circ}C$ respectively, the hydrogen concentration and methane conversion rate were showed maximum values. Under the condition mentioned above, $H_2$ yield, $H_2$/CO ratio, CO selectivity and energy efficiency were 0.65, 2.14, 0.59, 51.29%.

Performance of Ru-based Preferential Oxidation Catalyst and Natural Gas Fuel Processing System for 1 kW Class PEMFCs System (Ru계 촉매의 CO 선택적 산화 반응 및 1 kW급 천연가스 연료처리 시스템의 성능 연구)

  • Seo, Yu-Taek;Seo, Dong-Joo;Seo, Young-Seog;Roh, Hyun-Seog;Jeong, Jin-Hyeok;Yoon, Wang-Lai
    • Transactions of the Korean hydrogen and new energy society
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    • v.17 no.3
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    • pp.293-300
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    • 2006
  • KIER has been developing a Ru-based preferential oxidation catalysts and a novel fuel processing system to provide hydrogen rich gas to residential PEMFCs system. The catalytic activity of Ru-based catalysts was investigated at different Ru loading amount and different support structure. The obtained result indicated that 2 wt% loaded Ru-based catalyst supported on ${\alpha}-Al_2O_3$ showed high activity in low temperature range and suppressed the methanation reaction. The developed prototype fuel processor showed thermal efficiency of 78% as a HHV basis with methane conversion of 92%. CO concentration below 10 ppm in the produced gas is achieved with separate preferential oxidation unit under the condition of $[O_2]/[CO]=2.0$. The partial load operation have been carried out to test the performance of fuel processor from 40% to 80% load, showing stable methane conversion and CO concentration below 10 ppm. The durability test for the daily start-stop and 8 h operation procedure is under investigation and shows no deterioration of its performance after 50 start-stop cycles. In addition to the system design and development.

Ce addition into Ni/$MgAl_2O_4$ catalysts in combined $H_2O$ and $CO_2$ reforming of $CH_4$ for improvement of coke resistance (수증기-이산화탄소 복합개질 반응에서 Ce가 증진된 Ni-Ce/$MgAl_2O_4$ 촉매의 탄소 침적저항성 향상에 관한 연구)

  • Lee, Sung-Hun;Koo, Kee-Young;Jung, Un-Ho;Roh, Hyun-Seog;Lee, Deuk-Ki;Yoon, Wang-Lai
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.226.1-226.1
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    • 2010
  • 본연구에서는 GTL(gas to liquids)공정의 합성가스 생산을 위해 수증기-이산화탄소 복합개질반응(Combined Steam and Carbon dioxide Reforming of Methane, CSCRM)을 수행하였다. CSCRM은 수증기와 이산화탄소의 공급비 조절을 통해 $H_2$/CO비를 2로 맞추기 용이한 장점을 지니고 있어 다른 단일 개질 반응과 달리 합성가스 생산 시 $H_2$/CO 비율을 조절하기 위한 부가적인 공정이 필요하지 않아 경제적인 공정이다. 일반적으로 사용되는 Ni개질촉매는 가격대비 우수한 성능을 보이지만 S/C비가 낮은 CSCRM의 경우 촉매표면의 탄소침적에 의한 비활성화가 야기되는 문제점이 있다. 따라서 본 연구에서는 산소저장능력과 산소전달능력이 우수한 $CeO_2$를 조촉매로 첨가하여 표면에 형성된 코크 제거가 용이하도록 하였다. Ni-Ce/$MgAl_2O_4$촉매는 동시함침법(co-impregnation)으로 제조하였으며, Ni의 함량을 10wt%로 고정한 상태에서 Ce의 함량을 조절하여 Ce/Ni 최적비를 찾고자 하였다. XRD, TPR, BET, $H_2$-Chemisorption과 같은 촉매의 특성분석을 통해 촉매의 비표면적, 환원특성과 Ni입자의 분산도 등을 확인하였다. Ce를 첨가함에 따라 Ce2.5wt%까지는 비표면적이 증가하다가 이후 점차 줄어드는 경향성을 보였다. 또한, $H_2$-Chemisorption 결과 역시 비표면적과 유사한 경향성을 보였는데, Ce5.0wt%까지 Ni 분산도가 증가 하다가 다시 감소하는 것을 확인할 수 있었다. 반응실험은 $H_2O:CO_2:CH_4:N_2$ = 0.8:0.4:1:1의 공급조건에서 수행하였으며, 질소와 수소 환원분위기로 $700^{\circ}C$에서 1시간 환원 후 $650^{\circ}C$에서 $550^{\circ}C$범위로 온도를 떨어뜨려가면서 반응을 수행하였다. Ce를 첨가함에 따라 $CH_4$ 전환율이 증가를 하다가 Ce2.5wt% 이후 감소하는 것을 확인할 수 있었다. 이러한 높은 촉매 활성은 Ce 첨가로 인해 환원특성이 좋아지고 Ni분산도가 증가하여 담체와 강한 상호작용(SMSI)을 형성함으로 탄소침적 저항성 강화에 기인한 것이다.

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Efficiency Analysis of Compact Type Steam Reformer (컴팩트형 수증기 개질장치 효율분석)

  • Oh, Young-Sam;Song, Taek-Yong;Baek, Young-Soon;Choi, Lee-Sang
    • Transactions of the Korean hydrogen and new energy society
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    • v.13 no.4
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    • pp.304-312
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    • 2002
  • In this study, the performance of the $5Nm^3/hr$ compact type steam reformer which was developed for application of fuel cell or hydrogen station was evaluated in terms of gas process efficiency. For these purposes, reforming efficiency and total efficiency with system load change were analyzed. The reforming efficiency was calculated from the total molar flow of hydrogen output over total fuel flow input to the reformer and the burner on the higher heating value(HHV). In the case of the total efficiency, recovered heat at the heat recovery exchanger was considered. From the results, it was known that system performance was stable, because methane conversion showed the a slight decline which is about 2% though increasing system load to full. Reforming efficiency was increased from 20% to 58%, respectively as increasing system load from 10% to 90%. It was found that total efficiency was higher then reforming efficiency because of terms of heat recovered. As a results, it was known that total efficiency was increased form 75% to 83% at the 10% and 90% system load, respectively. From these results, it is concluded that compact steam reformer which is composed of stacking plate-type reactors is suitable to on-site hydrogen generator or to fuel cell application because of quick start within 1 hr and good performance.