• Title/Summary/Keyword: CNC machining

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Development of Flexible Manufacturing Systems (FMS) (Flexible Manufacturing System (FMS)의 개발)

  • 강철희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.11a
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    • pp.1-13
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    • 1991
  • This paper describes two FMS, which were developed by SAEIL Heavy Industries. One is FMS for machining of circular parts, that are automobile's axle shafts. This system consists of 13 units, including 7 CNC machine tools. The other is FMS for machining of non-circular parts namely casted or steel block within size of 1.2 X 1.2 X 1.5m. This FMS consists of 8-machining centers, 1-automated warehouse, 2-unmanned Robo Trailers, and computer control room. All systems are functioning satisfactorily and so help greately towards automation of Korean industries.

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An Experimental Study of Al2017 on Characteristics of the Surface Roughness in Machining Center Processing (머시닝센터 가공에서 Al2017의 표면거칠기 특성에 관한 실험적 연구)

  • Kim, Chan-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.68-72
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    • 2012
  • Al2017 is typical Duralumin of self-hardening aluminum alloy. It is lightweight, formability and machinability so throughout the industries have widely used automobile, electronics, semiconductor and aircraft as material. A variety of CNC machine tool processing technology, scientific principles and experience have been studied in order to increase accuracy and productivity. Using a machining center is to constant amount of side step and cutting characteristics studied changing depth of cut, revolution per minute and feed rate.

Development of Flexible Manufacturing Systems(FMS) (Flexible Manufacturing System(FMS)의 개발)

  • Gang, Cheol-Hwi
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.4
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    • pp.7-22
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    • 1991
  • This paper describes two FMS, which were developed by SAEIL Heavy Industries. One is FMS for machining of circular parts, that are automobile's axle shafts. This system consists of 13units, including 7CNC machine tools. The other is RMS for machining of non- circular parts namely casted or steel block within size of 1.2${\times}$1.2${\times}$1.5m. This FMS consists of 8-machining centers, 1-automated werehouse, 2,-unmanned Robo Trailers, and computer control room. All systems are functioning satisfactorily and so help greately towards automation of Korean industries.

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Four-axis CAM module for NC machining of rotational-free-surface (회전형상의 자유곡면가공을 위한 4축 CAM 모쥴의 개발)

  • 서석환;이기상
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.175-180
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    • 1990
  • Rotational-free-surface (RFS) is a special type of free surface whose two boundaries coincide. For NC machining of PFS, a rotational axis as well as three Cartesian axes are required. In this paper, we develop a four-axis CAM module consisting of: a) Geometric modeling of RFS, b) CL-data generation, and c) Graphic simulation of machining operation. To test the validity and effectiveness of the developed module, several test cuts are made with Bridgeport CNC milling machine and compared with the graphic simulation.

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Development of a Dedicated CAM System for Human Bust Machining (흉상 환조 가공을 위한 전용 CAM시스템 개발)

  • Jeong, Hoi-Min;Park, Joon-Chul;Chung, Yun-Chan
    • IE interfaces
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    • v.15 no.2
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    • pp.147-151
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    • 2002
  • Presented in this paper is a prototype of dedicated CAM system for a human bust, not a relief, machining. The input of this system is a STL file which comes from measuring machine, and the output is machining data for a 3-axis CNC milling machine with an index table. The system consists of three main modules, which are shape import and transformation, modeling of jig and fixture, and calculation of machining area. Proposed system architecture and the main modules are briefly described. To get machining region for semi-finish and finish machining stages, two concepts of machining area, machinable and scannable, were tried. Machinable area was suitable for the purpose.

Experimental Research on the Surface Roughness Characteristics in Machining Center Machining of A5083 Alloy (A5083 합금의 머시닝센터 가공에서 표면거칠기 특성에 관한 실험적 연구)

  • Choi, Jin-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.9
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    • pp.57-62
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    • 2021
  • CNC machining is used to fabricate various components. This has led to the development of processing-based industries for the production of automobile, appliances, semiconductors, and rockets. Additionally, this machining has enabled economical mass production of high-quality products in industries. Magnesium alloy with a hexagonal closed packed configuration is prone to difficulties during plastic machining, has a high oxygen affinity, and exhibits poor corrosion resistance to seawater and the atmosphere. In this research, Al alloy A5083 was used to investigate and analyze the surface roughness with a certain depth of cut fixed by the machining center (DVM-500II) and various feed rates, speeds, and processing methods after modeling and simulated machining with Gibbs CAM.

Development of CNC controller based on i80486 and 32bit DSP chip (i80486과 32비트 DSP를 사용한 CNC 제어기의 개발)

  • Kim, Dong-Il;Song, Jin-Il;Kim, Sung-Kwan;Lee, Choong-Hwan;Lee, Yun-Suk;Kang, Moon;Na, Sang-Keun;Lim, Yong-Gyu;Nam, Ki-Jun
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.537-540
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    • 1992
  • This paper presents Samsung CNC (Computer Numerical Controller) system with an intel 80486/487 as the main CPU and a 32 bit floating point DSP(Digital Signal Processor) TMS320C30 as the motion control CPU. The Samsung CNC system diverse user-frienly characteristics such as multi-tasking, powerful menu system, internal PLC system, and 2/3 dimensional graphics in wire and solid mode. The main CPU executes central processing program, user interface program, interpreter, BMI, etc while the motion control CPU carries out some interpolations, acceleration/deceleration, and PID control algorithm with feedforward terms. Complex interpolations except linear and circular ones are performed on the main control CPU. The experimental results for the circular interpolation under linear acceleration/deceleration shows that the proposed CNC system can be widely used in controlling machining centers with good machining accuracy.

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Model-based process control for precision CNC machining for space optical materials

  • Han, Jeong-yeol;Kim, Sug-whan;Kim, Keun-hee;Kim, Hyun-bae;Kim, Dae-wook;Kim, Ju-whan
    • Bulletin of the Korean Space Science Society
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    • 2003.10a
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    • pp.26-26
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    • 2003
  • During fabrication process for the large space optical surfaces, the traditional bound abrasive grinding with bronze bond cupped diamond wheel tools leaves the machine marks and the subsurface damage to be removed by subsequent loose abrasive lapping. We explored a new grinding technique for efficient quantitative control of precision CNC grinding for space optics materials such as Zerodur. The facility used is a NANOFORM-600 diamond turning machine with a custom grinding module and a range of resin bond diamond tools. The machining parameters such as grit number, tool rotation speed, work-piece rotation speed, depth of cut and feed rate were altered while grinding the work-piece surfaces of 20-100 mm in diameter. The input grinding variables and the resulting surface quality data were used to build grinding prediction models using empirical and multi-variable regression analysis methods. The effectiveness of the grinding prediction model was then examined by running a series of precision CNC grinding operation with a set of controlled input variables and predicted output surface quality indicators. The experiment details, the results and implications are presented.

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3D Face Carving Machine System: Aikolai System (3차원 얼굴 조각기: 아이꼴아이시스템)

  • 신흥식;김찬봉;이강주;박철환;권용찬;김주한
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.361-364
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    • 2001
  • CNC technology is used in various industrial fields, whose best example is the product part. The technology has been applied to machine tools such as automatic lathes and machining centers, etc. Recently, CNC technology has been applied not only to industrial parts but also to consumer part such as dental prosthesis and 3D face carving machine. In this paper, we introduce the application of the CNC technology to the 3D face carving machine, which the public has been not familiar with yet. It enables general users to control the machine and get the product with ease. We also mention examples of the application of the technology to the related fields and the way open CNC technology is used in controlling the calving machine.

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Improvement of Corner Contouring Accuracy of CNC Servo Systems with Communication Delay (통신지연을 갖는 CNC 서보 시스템에 대한 모서리 윤곽정확도 향상)

  • Lim, Jong-Hyup;Jee, Sung-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.2
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    • pp.168-175
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    • 2011
  • Contouring accuracy of CNC machine tools is very important for high-speed and high-precision machining. In particular, large contour error may occur during corner tracking. In order to reduce the corner contouring error, acceleration and deceleration control or tool-path planning methods have been suggested. However, they do not directly control the corner contouring error. In the meantime, network servo systems are widely used because of their easiness of building and cost effectiveness. Communication latency between the master controller and servo drives, however, may deteriorate contouring accuracy especially during corner tracking. This paper proposes a control strategy that can accurately calculate and directly control the corner contouring error. A prediction control is combined with the above control to cope with communication latency. The proposed control method is evaluated through computer simulation and experiments. The results show its validity and usefulness.