• 제목/요약/키워드: CNC machining

검색결과 401건 처리시간 0.031초

CNC 기술의 동향

  • 김호연
    • 한국정밀공학회지
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    • 제6권4호
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    • pp.21-31
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    • 1989
  • 역사적으로 CNC기술이 생산성향상에 기여한바는 매우 크다. 최근에는 고도의 생산성을 추구하는 CNC공작기계는 수요자들의 요구에 부응하여 관련업계는 CNC 기술의 발전을 더욱 가속화 시키고 있다. 오늘날의 CNC는 더욱 향상된 Computer Architecture에 적합한 Software System과 고속, 고집적의 소자기술을 결합한 것이라 볼 수 있으며, 그 결과는 생산을 자동화 하고 전체를 하나의 system화 하려는 요구에 부응하고 유연(Flexible)하며, 사용하기에 편리하고(User-friend- ly), 신뢰성과 높은 생산성을 갖추고 있다. 새로운 CNC 기술이 요구되는 응용분야는 고도로 자동 화 되고 결합 된 FMS에서 부터 단축제어용에 이르기까지 매우 광범위하다. 3축의 Milling, 6축 Machining Center, 전용기 등 Stand-alone 기계들을 위주로한 중소형기계 공장에 적합한 CNC 기술이 개발되고 있는 동시에 CELL LEVEL, 좀더 큰 규모의 FMS 또는 그 이상으로 자동화된 system을 구성하 기 위하여 많은 새로운 기능이 요구되고 종래의 CNC와는 다른 역할의 변화가 필요하다. 실제로는 많은 경우에 이러한 두가지의 응용이 공존하고 있으며, CNC의 기능이나 성능을 희생하지 않고 동일한 Hardware로 여러가지의 응용을 만족시켜야 한다. 생산공정과 생산기술의 변화가 반영되어야 하며, Control 기술도 변화하고 있다. 유연하고 확장가능한 Software, Hardware 구조의 CNC가 실제적으로 가장 Cost-effective한 해결책이다.

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Look Ahead 알고리즘에 의한 CNC 공작 기계의 속도 궤적 생성 연구 (Velocity Profile Generation of CNC Machines by the Look Ahead Algorithm)

  • 전도영;김한석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.977-980
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    • 1995
  • This paper proposes the look ahead algorithm with the trapezoidal velocity trajectory in each G-code block. The algorithm requires the information on the length of next trajectories and the connecting angle between each trajectiories. A method of generating the maximum corner velocity upon the connecting angle within the machining tolerance is developed and applied to the look ahead algorithm. Simulations and experiments witha machining center show the effectiveness of the methodology.

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외란 관측자와 가변구조제어기를 이용한 AC 서보모터의 속도 및 위치 제어 (Speed and position control of the AC motor using variable structure controller with disturbance observer)

  • 은용순;김광수;조동일
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.652-655
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    • 1996
  • This paper develops an AC motor controller for applications. The AC motor controller is designed based on the variable structure control method and a variable structure disturbance observer is added to reduce the effects of exogenous disturbances. The designed controller is installed on the z-axis of a CNC machining center and milling experiments were performed. The results show improved performance on both position and speed tracking, when compared to the factory-designed servo controller.

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CNC 그라인딩 센터의 개발 (Development of CNC Grinding Center)

  • 유정봉
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 춘계학술대회 논문집
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    • pp.30-35
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    • 1997
  • CNC Grinding Center is developed to improve the flexibility of grinding process and to obtain the high machine accuracy in grinding processes. It consists of a built-in type spindle with max. 25,000 rpm, ATC(automatic tool changer) for quick and reliable loading/unloading of tools, a rotary dresser for trueing, dressing, and personal computer based CNC controller, etc. This research concentrates on the machine structure, the evaluation of efficiency, and the machining technology of the developed prototype

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CNC선반에서 주축변위센서를 이용한 가공편심오차의 검출에 관한 연구 (A Study on Detection of Runout Eccentric Error Using CCS Sensor at CNC Lathe)

  • 양재생;맹희영
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.468-473
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    • 2002
  • This paper presents the methodology for measuring eccentricity of the cylindricaliy machined part using CCS(Cylindrical Capacity Spindle Sensor) signal in the CNC turning process. In order to investigate the relationships between CCS orbits and eccentricities, the initial conditions for various eccentricity state and machining process is applied to the experimental strategy. AS a result, it is considered the linearities of CCS signal and magnitude of eccentricity of machined cylindrical surfaces based on the possibility as a automatic detection apparatus for the CNC lathe.

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무인화 가공공정 최적화 및 자율대응 기술에 관한 기반연구 (A basic study on Unmanned Machining Process Optimizing and Autonomous Control)

  • 김동훈;송준엽
    • 한국정밀공학회지
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    • 제29권4호
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    • pp.367-372
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    • 2012
  • The biggest factors that lower the machining accuracy are thermal deformation and chatter vibration. In this article, we introduce the study case of technology that can automatically compensate the errors of these factors of a machine during processing on the machine tool's CNC(Computerized Numerical Controller) in real time. This study is related to the detection and compensation of thermal deformation and chatter vibration that can compensate for faster and produce processed goods with more precision by autonomous compensation. In addition, this study is related to the active control of vibration during machining, monitoring of cutting force and auto recognition of machining axes origin. Thus, we attempt to introduce the related contents of the development we have made in this article.

Biarc 곡선보간에 의한 캠 부품형상 가공에 관한 연구 (A Study on the Machining of Cam Profile Part by Basic Interpolation Method)

  • 정창영;김영국;윤문철;심성보;하만경;김광희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.975-978
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    • 2001
  • For machining auto-mobile cam, the developed biarcs-fitting method eliminates the ridge problems in conventional straight-line fitting approximation or single-arc fitting of curve tool path where it leaves ridges of tool marks on the machined surface of the workpiece. The powerful advantage of this biarc method is demonstrated by applying it to the numerically controlled machining of a curved cam profile, also verified by using a CNC simulating program for auto-mobile cam profile. As a result, this algorithm may be used in CNC milling and turning for cam profile machining with short block line.

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캠 형상 가공을 위한 Biarc 곡선보간법을 이용한 NC 프로그래밍의 자동화에 관한 연구 (A Study on the Automation of NC Programming for Machining Cam Profile by Biarc Interpolation Method)

  • 정창영;김영국;윤문철;심성보;하만경;김광희
    • 동력기계공학회지
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    • 제5권2호
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    • pp.43-49
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    • 2001
  • For machining auto-mobile cam, the developed biarcs-fitting method eliminates the ridge problems in conventional straight-line fitting approximation or single-arc fitting of curve tool path where it leaves ridges of tool marks on the machined surface of the workpiece. The powerful advantage of this biarc method is demonstrated by applying it to the numerically controlled machining of a curved cam profile, also verified by using a CNC simulating program for auto-mobile cam profile. As a result, this algorithm may be used in CNC milling and turning for cam profile machining with short block line.

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Y축이 Off-Set된 회전공구를 사용한 스크류 가공시스템 (Screw machining system by use of rotational tool with Y axis off-set on a CNC turning center)

  • 최낙현;이원규;안중환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.809-813
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    • 2000
  • In this study, screw machining system by use of a rotational tool such as an end-mill or a face cutter with Y axis off-set on a CNC turing center was developed for quick machining. In this system, It was possible to use different tools for different processes, and by off-setting the tool in Y direction by calculated amount it was possible to avoid tool interference problem which could occur within the central area at the end of a tool. In addition, machining a screw with a helix of up to 3 different leads combined and with tapered minor diameter was possible.

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온라인 방식의 공구경로 계획을 내장한 지능형 NURBS 곡면 보간 시스템 (Intelligent NURBS Surface Interpolation System with Embedded Online Tool-Path Planning)

  • 구태훈;지성철
    • 한국정밀공학회지
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    • 제23권9호
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    • pp.156-163
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    • 2006
  • The purpose of this study is to improve the machining of free-formed NURBS surfaces using newly defined G-codes which can directly deal with shapes defined from CAD/CAM programs on a surface basis and specialize in rough and finish cut. To this purpose, a NURBS surface interpolation system is proposed in this paper. The proposed interpolation system includes online tool-path planning, real-time interpolation and feedrate regulation considering an effective machining method and minimum machining time all suitable for unit NURBS surface machining. The corresponding algorithms are simultaneously executed in an online manner. The proposed NURBS surface interpolation system is integrated and implemented with a PC-based 3-axis CNC milling system. A graphic user interface (GUI) and a 3D tool-path viewer which interprets the G-codes for NURBS surfaces and displays whole tool-paths are also developed and included in our real-time control system. The proposed system is evaluated through actual machining in terms of size of NC data, machining time, regulation of feedrate and cutting force focused on finish cut in comparison with the existing method.