• 한국공작기계학회논문집
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• 제11권4호
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• pp.102-106
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• 2002

Development of high speed feed drive system has been a major issue for the past few decades in machine tool industries. The reduction of the tool change time as well as rapid travel time can enhance the productivity. However, the high speed feed drive system generates more heat in nature, which leads thermal expansion that has adverse effects on the accuracy of machined parts. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach. The results showed the machining accuracy could be maintained to better than $\pm$ 5$\mu\textrm{m}$ while using this sensor.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.1028-1032
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• 1995

This paper describes the manufacture of spherical and aspherical surface on glass, superalloy and ceramic components. The rotationally symmetricallenses, and the ceramic or superalloy molds with spherical shapes are mainly generated by cutting processes on CNC lathe machine or 4,5 axis CNC machining centers. Recently, spherical shape parts require more precise and efficent machining technologies for wide material range such as optical lens of the lithography device in semiconductor manufacturing processes or the high precision mold machining of anti-chemical, anti-wear materials. In this paper, we introduce a newly developed infeed grinding machine with metal with metal bonded cup type wheel and its effects on spherical surface grinding.

• 한국산업융합학회 논문집
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• 제11권3호
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• pp.135-140
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• 2008

This paper researched about Development Cutting Tool User Defined Module Based(PMCUDMS) on Simulation that was able to adapt themselves to rapid development of software and hardware to adopt. It is basic research that develops a scheme whereby technic make property. This paper theorized about to realize Cutting Tool User Defined Module Based on Simulation which is developing CNC Software flows from building Windows XP operating system's image that is possible realtime acting and multitasking to correct. And Cutting Tool User Defined Module Based on Simulation component which was consisted of basis OS, NC Code parser, Servo Motor Control, Simulator, Man-Machine Interface.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2005년도 춘계학술대회 논문집
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• pp.300-306
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• 2005

This paper presents the methodology for measuring eccentricity of the machined cylindrical part using CCS(cylindrical capacitance spindle sensor) signal in the CNC turning process. We use capacitance type sensor to take full advantage of averaging effect by using large capacitance area to encompass the whole side of a sensor. The intentionally proposed initial eccentricity is applied to the experimental testpieces, and their resultant relationships between CCS orbits and eccentricities are investigated. As a result, the possibility as a automatic detection apparatus for the CNC lathe is considered based on the linearities of CCS signal and magnitude of eccentricity of machined cylindrical surfaces.

• 한국산학기술학회논문지
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• 제18권1호
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• pp.238-244
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• 2017

공작기계 응용에 있어서 고속 및 고효율 가공의 추세는 스핀들의 고속화를 지속적으로 요구하고 있다. 내장형 모터를 장착한 스핀들은 가공시스템의 구조를 단순하게 한다. 하지만 로터에는 불평형 질량에 의해 진동이 발생하며, 이를 제거하기 위한 밸런싱 작업은 필수적이다. 이 논문에서는 내장형 모터를 장착한 고속 스핀들의 동적거동을 해석하였다. 불평형 질량, 베어링 강성, 회전 속도의 변화에 따른 휘돌림 궤적을 해석하였고, 이를 저감시키는 방법을 모색하였다. 또한 Timoshenko 빔 요소를 적용하여 스핀들-베어링 시스템을 모델링하고, 영향 계수법을 적용하여 밸런싱 과정을 시뮬레이션 하였다. 스핀들의 경우, 불평형 하중이 작용할 때, 베어링 지지점에서 가장 작은 휘돌림 궤적이 나타났으며, 양단에서 가장 큰 휘돌림 궤적을 나타내었다. 스핀들의 회전속도가 증가함에 따라 스핀들 선단에서의 휘돌림 궤적도 증가하였다. 베어링의 강성이 커짐에 따라 휘돌림 궤적 또한 증가하였다. 밸런싱 전, 후의 휘돌림 궤적 반경은 최대 73%까지 감소함을 확인할 수 있었다. 이러한 연구 결과는 CNC 자동선반의 스핀들 고속화에 중요한 정보를 제공하고 있다.

• 한국정밀공학회지
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• 제16권6호
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• pp.58-65
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• 1999

The spinning machine has been developed for a bus and truck wheel disc which is manufactured by spinning process method. This machine has the mechanical structure with bed, 2-column, cross head, 2-vertical slide, 2-horizontal slide with forming roller, clamp slide and main spindle similar to large size vertical lathe. Main spindle attached the mandrel is rotated about 500rpm drived by 280kW power DC motor, and a rotating black material pressed on the mandrel with the clamp slide is spinformed by 2-forming rollers which are attached inner end of the 2-horizontal slides. The 2-vertical and 2-horizontal slides are actuated by the hydraulic cylinder which is controlled by the servo valve individially, and these servo valves are controlled by control signal of the CNC controller which is computed with position signal feedbacked from the encoder sensor. The developed machine can manufacture wheel disc of various section profile without mandrel change because section profile is easily modified using program editing in the CNC controller processor. The wheel disc manufactured by spinning process method has many advantages that the endurance is increased by 2 times and the weight is decreased by 30% compared with a conventional disc.

• 한국산업융합학회 논문집
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• 제5권3호
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• pp.201-208
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• 2002

The machine tool which operates by hand is replacing by CNC machine tool to improve the quality of the product and the productivity in modem mechanic industry. The precision of machine part is influenced greatly the surface roughness by cutting condition of machine tool. So this study was performed to examine the aluminium surface roughness of section according to change of strength rating, nose radius, cutting speed, using live center. The results of this study are as follows; 1. In the case of 56mm diameter of test piece(length is below triple of diameter), whether establish the live center or not, doesn't influence to the surface roughness, and it is possible to make product without the live center. 2. The average surface roughness of 42mm diameter(length is quadruple of diameter) is similar to the 56mm diameter in the cutting condition of nose radius 0.8mm and cutting speed 140mm/min, but there are increases and differences in other cutting conditions. 3. In the case of test piece length more 70m/min(140m/mm) and nose radius improved greatly using the live center. 4. In the case of test piece length is quintuple of diameter, the nose radius must choose big tool and increase the cutting speed in preference live center establishment availability to improve that is surface roughness. Conclusively, if aluminum test piece length is fewer than triple of diameter, can process without establishing live center. If aluminum test piece length is more than quintuple of diameter, cutting conditions to improve surface roughness are (1) cutting speed (2) nose radius (3) whether the live center uses or not.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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• pp.39-45
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• 2000

This paper describes the fundamental investigations on the in-process monitoring techniques focused on Acoustic Emission(AE) based on analytical method. Experiments were conducted on a CNC lathe using conventional carbide insert tools under various cutting conditions. As the result of this study a suggestion is given about the multi-purpose use of AE-signals detected with a single sensor for the monitoring of tool wear, built-up edge and chatter vibration in turning process.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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• pp.361-366
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• 2000

To make high precision cutting of long materials or a piston for the engines, it must be necessary to keep the stability of spindle and tail stock in CNC lathe. If a object is clamped at the ends, the thermal expansion and cutting generated in cutting process appear as the deflection of in cuttings objects. Especially, of a piston ring, piston ovality and piston profile, the influences are very serious. In order to solve the problems most of piston cutting are worked in simply support. However, the problems exist, yet.

• 산업공학
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• 제12권1호
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• pp.68-78
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• 1999

A noncircular cutting such as a piston cutting has depended on the copy-machining because of its complex shape. But the copy-machining needs a master model and brings about a low quality of the piston caused by being worn out of the master model. And the lower cutting speed reduces the productivity. In this paper, for solving these problems, a specialized software system and its subsequent procedure are presented. The shape of a piston consists of an oval, an offset, recesses, and eccentricities. The paper describes these shapes as a consistent equation that is a function of the rotational angle and the position of longitudinal direction(Z-axis). It is simple to define the characteristic geometry of a piston and to generate a tool path for CNC machining. This paper proposes the a proper structure of a 4-axes CNC(Computerized Numerical Control) lathe for machining the piston. As well as X-axis and Z-axis, are attached to the machine a C-axis for rotation and a Y-axis for higher speedy prismatic motion parallel to X-axis.