• Title/Summary/Keyword: CNC 선반가공

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무인 FMC에서의 인터프로세스(inter-process) 3차원 측정

  • 김선호;김선호;이춘식
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1992.04b
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    • pp.29-38
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    • 1992
  • 무인화된 대량생산 체제에서는 transfer line을 이용하게되며, cycle time의 단축을 위하여 측정 및 검사기능이 별도의 station으로 있어 가공후에 부품의 불량여부를 감지한다. 그러나 다품종소량생산체제에서는 FMC 또는 FMS가 적합하며, 이 시스템에 바람직한 감시기능으로서는 기내측정(inter-process)방식을 많이 이용한다. 여기서는 CNC선반과 머시닝센터에 접촉식 센서인 터치프로브(touch probe)를 설치하여 개발한 무인 FMC용 인터프로세스 3차원 측정 및 검사시스템을 소개한다.

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Cell machine에 의한 자동화

  • 이재윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.316-320
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    • 1991
  • 기계 가공 분야에 있어서의 자동화 기술은 단독장비의 NC화에 힘입어 급격히 진전 되고 있다. 대부분의 공작기계들의 NC화율이 크게 증가하고 있으며 ('89년의 경우 우리나라 공작기계의 NC화율은 41.6%, 일본의 경우 70%) 사회, 경제적 환경의 변 화에 의해 합리적인 수준에서의 자동화를 추진하고자하는 요구가 많아지고있다. CNC 선반 및 머시닝센터의 현실적으로 현재의 기술로 가능한 CELL MACHINE을 이용 한 자동화에서 적용이 되는 기술에 대해 설명하고 그 효과적 운영을 위한 방안을 모색하고자 한다.

A Study on the Machining Characteristics of SCM415 Steel with Small Deep Inner Diameter Holes Using CNC Automatic Lathes (CNC 자동선반을 이용한 SCM415강의 소형 깊은 내경홀 가공 특성 연구)

  • Choi, Chul-Woong;Kim, Jin-su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.4
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    • pp.23-30
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    • 2022
  • Small-scale production is increasing, and the manufacturing industry is gradually changing into a smart manufacturing industry. Therefore, research on securing optimal cutting conditions for factors affecting machining precision during cutting is very important. Therefore, the purpose of this study is to After machining the inner diameter hole of SCM415 steel with a cermet tool on a CNC automatic lathe, the surface roughness, dimensional accuracy, and dimensional straightness are measured according to the feed rate to analyze the machining characteristics and suggest optimal cutting conditions. The test material was cut using a cermet tool for secondary cutting after a round bar with a diameter of 20 mm was mounted on a CNC automatic lathe. The cutting length was fixed at 0.5 mm, and the cutting speed was fixed at 3200 rpm. When the feed rate was changed to 0.05, 0.1, and 0.15 mm/rev, the respective surface roughness during the 15th test was measured. Consequently, The lower the feed rate, the better is the surface roughness. In addition, the optimum cutting conditions for SCM415 steel were observed to be the most ideal cutting conditions than the condition of 0.05 mm/rev at a cutting speed of 3,200 rpm and a feed rate of 0.1 mm/rev.

A Study on the Standard Roughness for SUS440C Internal Diameter Machining Using a CNC Automatic Lathe (CNC 자동선반을 이용한 SUS440C 안지름 가공에 대한 표준 거칠기에 관한 연구)

  • Chul-Woong Choi;Sik-Won Choi
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.4_2
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    • pp.605-613
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    • 2023
  • The multi-axis combined machining technology has enabled combined machining, which was difficult. However, the reality is that manufacturing costs are rising due to expensive equipment and there is a shortage of machine operation engineers. The purpose of this research is to present the optimum cutting conditions for the surface roughness when processing the inner diameter of SUS440C, which is an egg material, using a CNC automatic lathe. As a result of measuring the surface roughness, dry machining was the best at Ra0.481㎛ at a spindle speed of 4,000rpm, a feed rate of 0.05rev/min, and a cutting depth of 0.3mm. In wet machining, the highest value was Ra0.317 at a spindle speed of 2,000 rpm, a feed rate of 0.05 rev/min, and a cutting depth of 0.2 mm. The lower the feed rate, the better surface roughness appears. It was found that the feed rate had more influence than the number of revolutions and depth of cut.

A Study on Improvement Position Error induced Thermal Deformation of CNC Lathe Using Touch Sensor (접촉 센서를 이용한 CNC 선반 열변형에 따른 위치오차 개선에 관한 연구)

  • 홍성오
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.102-106
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    • 2002
  • Development of high speed feed drive system has been a major issue for the past few decades in machine tool industries. The reduction of the tool change time as well as rapid travel time can enhance the productivity. However, the high speed feed drive system generates more heat in nature, which leads thermal expansion that has adverse effects on the accuracy of machined parts. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach. The results showed the machining accuracy could be maintained to better than $\pm$ 5$\mu\textrm{m}$ while using this sensor.

Study on the Generation of Machining Program for Large Screws Defined by Longitudinal-Section Profile (축 평형단면의 형상정의에 의한 대형 스크류 가공프로그램 생성에 관한 연구)

  • 이원규;이민환;안중환
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.83-88
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    • 2000
  • In machining large screws such as those of extruders, it takes long time to machine them on conventional machines which usually use single-tipped fixed tools. And it is also difficult to use an existing CAD/CAM coftware when trying to get over the problems of conventional machines and making use of CNC machines. In this paper, generation of machining program using rotational tools for large screws defined by longitudinal-section profile is descrebed. Use of rotational tools in machining plays an important role in saving machining time. In the sort of extruder screws, it is easy to define a screw shape by longitudinal-section profile, and by which improvement of dimensional accuracy can be expected. The CAM software developed in this paper is based on user's and designer's friendliness.

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Machinability Comparison of Planetary Milling and Side Milling for Worm Machining (Planetary Milling과 Side Milling에 의한 Worm 가공 특성 비교)

  • Lee, Min-Hwan;Kwon, Tae-Woong;Kang, Dong-Bae;Kim, Hwa-Young;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.10
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    • pp.44-51
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    • 2006
  • According to global trend of the expanding need of high-quality automobiles, the usage of small precise worm consisting of gearing part for motors to actuate convenience modules has increased rapidly. Precision of those worms has very sensitive characteristic to motor performance and noise. Forming process has been generally used to manufacture worms because of its mass productivity. However, it has problems such as deformation due to residual stress and wear of dies. Planetary milling and side milling are among alternatives using cutting tools. To overcome those problems the two machining methods have some contrast features in the sense of tool numbers and cutting mechanism. In this paper, machinability of both methods was compared in terms of cutting force, precision and cycle time.

Development of A Precision CNC Lathe for mirror surface (경면가공용 고정밀CNC 선반 개발)

  • 박천홍;이후상;신영재;이군석;김상환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.646-650
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    • 1996
  • In this paper, A hydrostatic bearing spindle for high precision machining and a motor built-in spindle for high speed machining are developed toobtain the high precision machining accuracy of the prototype lathe. The sliding bearing with fluoric resin (turcite) pad is adopted for improving the damping charateristics of guide ways. The funning accuracy of moving elements isestimated to confirm the validity of application on the prototype; the high precision CNC lathe. The surface roughness of Cupper and Aluminum machined by the hydrostatic spindle are 0.07 .mu. m and 0.10 .mu. mRmax. The surface roughness of Aluminium machined by the built-in spindle are 0.10 .mu. mRmax. From this results, it is venified that the prototype lathe is effective to high precision maching.

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Development of Wireless Data Carrier for CNC Machine Tools (CNC 공작기계용 무선데이터 캐리어 개발)

  • Kim, Gwan-Hyung;Jeong, Young-Hwan
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2014.10a
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    • pp.906-907
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    • 2014
  • 금형이나 부품절삭가공 등에 사용하고 있는 공작기계(밀링, 선반)는 Gcode라는 좌표값에 따라 공작기계를 동작시킨다. 공작기계가 많을 경우에는 휴대용 데이터 캐리어(data carrier) 이용하여 각각의 공작기계에 Gcode 데이터를 다운로딩 하고 있다. 현재에는 이러한 불편함을 해소하기 위하여 고가의 최신기술을 도입한 UTP, Wi-Fi, USB, CF 등을 기반으로 Gcode 데이터를 전송하는 시스템을 개발하고 있지만, 과거에 구입한 구형장비의 경우에는 RS-232를 사용하고 있어 데이터 전송이 불편함이 있다. 본 논문에서는 ATmega128을 활용하여 WGTE(Wireless Gcode Transfer Equipment)를 개발하여 시중에 상용화 되고 있는 고가의 장비를 대신할 수 있는 블루투스(bluetooth) 기반의 WGTE를 개발하고자 한다.

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자동차용 소형모터의 소음ㆍ진동 개선을 위한 WORM 가공기술 개발

  • 이인환;강동배;안증환;김화영;조승환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.222-222
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    • 2004
  • 국내를 비롯한 전 세계적으로 자동차의 고급화가 진행됨에 따라 Power window, Seat adjusting, Pedal adjusting, Sunroof, Mirror adjusting, Electric shift motor등과 같이 각종 편의 및 안전장치 구동을 위하여 자동차용 기어드 모터 및 응용제품의 사용이 급증하고 있는 추세에 있고 그에 따른 모터 및 구성부품에 대한 요구수준도 점차 높아지고 있는 현실에 있다. 그러나, 자동차용 부품의 특징인 대량생산과 원가절감이라는 현실적인 제약에 의해 원하는 정도 달성 및 제품의 성능 향상과 경쟁력확보에도 큰 어려움을 겪고 있는 것이 업계의 현실이다.(중략)

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