• Title/Summary/Keyword: CMFL

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A development on the compensating technique of the signal distortion and an Analysis of the signal in the CMFL type nondestructive testing system for detecting axial cracks (CMFL 비파괴 검사 시스템에서 축방향 결함 위치에 따른 신호의 왜곡 분석 및 보정 기술 개발)

  • Kim, Hui-Min;Kim, Jin-Sung;Park, Gwan-Soo
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.922-923
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    • 2011
  • 비파괴 검사방법 중 자기누설 방법을 이용한 방법은 높은 자기 투자율을 갖고 있는 배관 검사에 적합하다. 자기누설 방식이 적용된 시스템을 MFL PIG라고 한다. MFL PIG는 금속 손실이나 부식과 같은 결함을 검출하는데 높은 성능을 보인다. 하지만 이 시스템은 축방향으로 자기장을 형성하여 투자율이 큰 금속 배관을 포화시켜 결함이 있는 부분에서 발생하는 누설자속을 검출하는 방식이기 때문에 축방향으로 발생하는 미소 결함은 자기장이 통과하는 단면이 작고 누설자속이 거의 없어 검출이 어렵다. 축방향 미소결함을 검출하기 위해 기존의 MFL PIG를 개선시킨 것이 CMFL PIG이며, 이것은 자기장을 원주방향으로 형성하여 결함에서의 자기 누설을 최대화 가능하다. 본 논문에서는 축방향 미소 결함의 검출이 가능한 CMFL 비파괴 검사 방법에 관한 논의와 이를 이용하여 축방향 결함의 위치이동에 따른 왜곡 신호의 분석 및 보정하는 방법에 관해 제안한다.

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A Study on the Method of Magnetic Flux Leakage NDTfor Detecting Axial Cracks (축방향 미소결함 검출을 위한 자기누설 비파괴 검사 방법에 관한 연구)

  • Yun, Seung-Ho;Park, Gwan-Soo
    • Journal of the Korean Magnetics Society
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    • v.21 no.1
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    • pp.23-31
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    • 2011
  • From among the NDT (nondestructive testing) methods, the MFL (magnetic flux leakage) method is specially suitable for testing pipelines because pipeline has high magnetic permeability. The system applied to MFL method is called the MFL PIG. The previous MFL PIG showed high performance in detecting the metal loss and corrosions. However, MFL PIG is highly unlikely to detect the cracks which occur by exterior-interior pressure difference in pipelines and the shape of crack is long and very narrow. In MFL PIG, the magnetic field is performed axially and there is no changes of cross-sectional area at cracks that the magnetic field passes through. Cracks occur frequently in the pipelines and the risk of the accident from the cracks is higher than that from the metal loss and corrosions. Therefore, the new PIG is needed to be researched and developed for detecting the cracks. The circumferential MFL (CMFL) PIG performs magnetic fields circumferentially and can maximize the magnetic flux leakage at the cracks. In this paper, CMFL PIG is designed and the distribution of the magnetic fields is analyzed by using 3 dimensional nonlinear finite element method (FEM). In CMFL PIG, cracks, standards of NACE, are detectable. To estimate the shape of crack, the leakage of magnetic fields for many kinds of cracks is analyzed and the method is developed by signal processing.

A Study on Determining the Shape of Small Axial Cracks by using Magnetic Flux Leakage in NDT System for Underground Pipe (배관용 자기누설 비파괴 검사에서 축방향 미소결함의 형상 판정에 관한 연구)

  • Kim, Hui Min;Park, Gwan Soo
    • Journal of the Korean Magnetics Society
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    • v.23 no.1
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    • pp.18-25
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    • 2013
  • MFL PIG (Magnetic Flux Leakage Pipeline Inspection Gauge) is called the system which detects the defect for underground pipelines by using magnetic flux leakage method in nondestructive testing. This method is very suitable for testing pipelines because pipeline has high magnetic permeability. MFL PIG generates the magnetic fields to the pipe axially oriented, and detect the signal of leakage flux by using hall sensor. However, MFL PIG is hard to detect the axially oriented crack with small size because the magnetic flux leakage is not enough to be occurred. To detect the small size and axially oriented crack, the circumferential MFL (CMFL) PIG is being proposed and it can maximize the leakage flux for the axial crack by performing magnetic fields circumferentially on the pipe. In this paper, CMFL PIG is applied to detect the axially oriented crack with small size and the analysis for the distribution and the amplitude of the leakage flux signal is performed by using three dimensional finite element method. From sensing signals, the method how to determine the shape of axially oriented cracks is proposed and verified with experiment.

A Study on the Measurement of Axial Cracks in the Magnetic Flux Leakage NDT System (자기누설 비파괴 검사 시스템에서 축방향 미소결함 측정에 관한 연구)

  • Kim, Hui-Min;Park, Gwan-Soo;Rho, Yong-Woo;Yoo, Hui-Ryong;Cho, Sung-Ho;Kim, Dong-Kyu;Koo, Sung-Ja
    • Journal of the Korean Magnetics Society
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    • v.22 no.2
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    • pp.49-57
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    • 2012
  • From among the NDT (Non-Destructive Testing) methods, the MFL (Magnetic Flux Leakage) PIG (Pipeline Inspection Gauge) is especially suitable for testing pipelines because the pipeline has high magnetic permeability. MFL PIG showed high performance in detecting the metal loss and corrosions. However, MFL PIG is difficult to detect the crack which occured by exterior-interior pressure difference in pipelines and the shape of crack is very long and narrow. Therefore, the new PIG is needed to be researched and developed for detecting the cracks. The CMFL (Circumferential MF) PIG performs magnetic fields circumferentially and can maximize the magnetic flux leakage at the cracks. In this paper, CMFL PIG is designed and the distribution of the magnetic fields is analyzed by using 3 dimensional nonlinear finite element method (FEM). By Simulating and Measuring the magnetic leakage field, it is possible to detect of axial cracks in the pipeline.

Defect Estimation of a Crack in Underground Pipelines by CMFL type NDT System

  • Kim, Hui Min;Yoo, Hui Ryong;Cho, Sung Ho;Kim, Dong Kyu;Koo, Sung Ja;Park, Gwan Soo
    • Journal of international Conference on Electrical Machines and Systems
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    • v.2 no.4
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    • pp.486-490
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    • 2013
  • A defect which is axially oriented with small size is hard to detect in conventional system. CMFL(Cricumferential Magnetic Flus Leakage) type PIG(Pipelines Inspection Gauge) in the NDT(Nondestructive Testing), is operated to detect this defect called axially oriented cracks in the pipe. It is necessary to decompose the size and shapes of cracks for the manintenance of underground pipelines. This article is focused on the decomposing method of the size and shape of the axially oriented cracks by using inspection signal data for defect.

Defect Estimation of a Crack in Underground Pipelines by CMFL Type NDT System

  • Kim, Hui Min;Park, Gwan Soo
    • Journal of Electrical Engineering and Technology
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    • v.9 no.6
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    • pp.2218-2223
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    • 2014
  • A crack which is axially oriented with small size is hard to detect in conventional system. CMFL(Circumferential Magnetic Flux Leakage) type PIG(Pipelines Inspection Gauge) in the NDT(Nondestructive Testing), is operated to detect this defect called axially oriented cracks in the pipe. It is necessary to decompose the size and shapes of cracks for the maintenance of underground pipelines. This article is mainly focused on the decomposing method of the size and shape of the axially oriented cracks by using inspection signal data for defect.