• Title/Summary/Keyword: CGHAZ

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A Study on the Prediction Modeling of Phase Transformation in the CGHAZ of Structural Steel Weld (구조용강 용접부 CGHAZ의 상변태 예측 Modeling에 관한 연구)

  • 조일영;이경종;이창희
    • Journal of Welding and Joining
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    • v.16 no.3
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    • pp.74-84
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    • 1998
  • The microstructures of the HAZ (Heat Affected Zone) are generally different from the base metal due to rapid thermal cycle during welding process. Particuraly, CGHAZ (Coarsened Grain Heat Affected Zone) near the fusion line is the most concerned region in which many metallurgical and mechanical discontinuities have been normally generated. A computer program by the numerical formularization of phase transformation during cooling with different rates was developed to generate the CCT diagram, and to predict microstructural (phase) changes in the CGHAZ. In order to verify simulated results, isothermal and continuous cooling transformation experiments were conducted. The simulated and experimental results showed that the developed computer model could successfully predict the room temperature microstructural changes (changes in volume fraction of phases) under various welding conditions (heat input & cooling rate $(Δt_{8/5})$).

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Microstructure Evolution and Its Effect on Strength during Thermo-mechanical Cycling in the Weld Coarse-grained Heat-affected Zone of Ti-Nb Added HSLA Steel (Ti-Nb첨가 저합금강 용접열영향부에서의 열-응력 이력이 미세조직 및 기계적 성질에 미치는 영향에 관한 연구)

  • Moon, Joonoh;Lee, Changhee
    • Journal of Welding and Joining
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    • v.31 no.6
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    • pp.44-49
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    • 2013
  • The influence of thermo-mechanical cycling on the microstructure and strength in the weld coarse-grained heat affected zone (CGHAZ) of Ti-Nb added low carbon HSLA steel was explored through Vickers hardness tests, nanoindentation experiments, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analysis. Undeformed and deformed CGHAZs were simulated using Gleeble simulator with different heat inputs of 30kJ/cm and 300kJ/cm. At high heat input of 300kJ/cm, the CGHAZ consisted of ferrite and pearlite and then their grain sizes were not affected by deformation. At low heat input of 30kJ/cm, the CGHAZ consisted of lath martensite and then the sizes of prior austenite grain, packet and lath width decreased with deformation. In addition, the fraction of particle increased with deformation and this is because the precipitation kinetics was accelerated by deformation. Meanwhile, the Vickers and nanoindentation hardness of deformed CGHAZ with 30kJ/cm heat input were higher than those of undeformed CGHAZ, which are due to the effect of grain refinement and precipitation strengthening.

Modeling of PhaseTransformation Kinetics in the CGHAZ Considering Prior Austenite Grain Size (오스테나이트 결정립 크기를 고려한 CGHAZ에서의 상변태 거동 예측)

  • 이찬우;엄상호;이경종;이창희
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.55-62
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    • 2000
  • A metallurgical model for the phase transformation kinetics at Coarsened Grain Heat Affected Zone(CGHAZ) on the basis of Johnson-Mehl-Avrami equation(JMA equation) was proposed. In this model, the effect of prior austenite grain size on the transformation and the morphological changes of ferrite were considered. Isothermal dilatometer tests were performed to determine the effect of prior austenite grain size (AGS) on the austenite decomposition to ferrite and pearlite in a plain carbon steel. By comparing the calculated volume fraction with measured data, the reliability of the developed model was discussed.

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The behavior of boron segregation according to heat input in the weld CGHAZ of low alloyed steel (용접 입열량에 따른 저합금강 용접부 CGHAZ의 보론 편석거동 분석)

  • Kim, Sang-Hoon;Lee, Jong-Ho;Lee, Kyung-Sub;Hwang, Byoung-Chul;Lee, Chang-Gil;Lee, Chang-Hee
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.60-60
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    • 2009
  • 본 연구는 보론이 첨가된 저합금강 용접 열영향부에서의 보론 편석 거동 연구를 위해 보론이 10ppm 첨가된 저합금강을 이용하여 다양한 용접 입열량 및 외부 응력에 따른 용접부 CGHAZ의 보론 편석거동을 분석하였다. 이를 위해 Gleeble 시스템을 이용하여 다양한 입열량에 따른 CGHAZ를 열 및 열-응력 사이클을 통하여 재현하였다. 재현된 시편의 미세조직은 OM을 통하여 분석하고, 보론의 편석거동을 SIMS와 PTA 분석법을 통하여 분석하였다. 그 결과 입열량에 따른 보론의 편석 거동은 최초 입열량이 증가함에 따라 보론의 편석이 증가하다가 다시 감소하였는데 이는 비평형 편석 후 고온에서 유지시간이 길어짐에 따라 back diffusion 발생에 따른 영향으로 판단된다. 또한 외부 응력에 의한 보론 편석 거동 분석 결과, 용접 열 사이클 중 작용하는 외부 응력에 의해 결정립계 편석 감소하였는데 이는 외부 응력에 의한 오스테나이트 결정립 크기 감소에 따른 결정립계 증가의 영향으로 판단된다.

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A Study of New Technique Development for Creep Evaluation of Heat Resistant Steel Weldment(I) (내열강 용접부의 크리프 평가 신기술 개발에 관한 연구)

  • 유효선;백승세;권일현;이송인
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.30-30
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    • 2002
  • It has been reported that the creep characteristics on weldment which is composed of weld metal(W.M), fusion line(F.L), heat-affected zone(HAZ), and base meta(B.M) could be unpredictably changed in severe service conditions such as high temperature and high pressure. However, the studies done on creep damage in power plant components have been mostly conducted on B.M and not the creep properties of the localized microstructures in weldment have been thoroughly investigated yet. In this paper, it is investigated the creep characteristics for three microstructures like coarse-grain HAZ(CGHAZ), W.M, and B.M in X20CrMoV121 steel weldment by the small punch-creep-(SP-Creep) test using miniaturized specimen(l0×10×0.5mm). The W.M microstructure possesses the higher creep resistance and shows lower creep strain rate than the B.M and CGHAZ. In the lower creep load the highest creep strain rate is exhibited in CGHAZ, whereas in the higher creep load the B.M represents the high creep strain rate. The power law correlation for all microstructures exists between creep rate and creep load at 600℃. The values of creep load index (n) based on creep strain rate for B.M, CGHAZ, and W.M are 7.54, 4.23, and 5.06, respectively and CGHAZ which shows coarse grains owing to high welding heat has the lowest creep loade index. In all creep loads, the creep life for W.M shows the highest value.

A Study on New Technique Development for Creep Evaluation of Heat Resistant Steel Weldment (I) (내열강 용접부의 크리프 평가 신기술 개발에 관한 연구(I))

  • 유효선;백승세;권일현;이송인
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.754-761
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    • 2002
  • It has been reported that the creep characteristics on weldment which is composed of weld metal(W.M), fusion line(F.L), heat-affected zone(HAZ), and base meta(B.M) could be unpredictably changed in severe service conditions such as high temperature and high pressure. However, the studies done on creep damage in power plant components have been mostly conducted on B.M and not the creep properties of the localized microstructures in weldment have been thoroughly investigated yet. In this paper, it is investigated the creep characteristics for three microstructures like coarse-grain HAZ(CGHAZ), W.M, and B.M in X20CrMoV121 steel weldment by the small punch-creep-(SP-Creep) test using miniaturized specimen($10{\times}10{\times}0.5mm$). The W.M microstructure possesses the higher creep resistance and shows lower creep strain rate than the B.M and CGHAZ. In the lower creep load the highest creep strain rate is exhibited in CGHAZ, whereas in the higher creep load the B.M represents the high creep strain rate. The power law correlation for all microstructures exists between creep rate and creep load at $600^{\circ}C$. The values of creep load index (n) based on creep strain rate for B.M, CGHAZ, and W.M are 7.54, 4.23, and 5.06, respectively and CGHAZ which shows coarse grains owing to high welding heat has the lowest creep loade index. In all creep loads, the creep life for W.M shows the highest value.

MODELING OF THE BAINITE TRANSFORMATION KINETICS IN C-MN-MO-NI STEEL WELD CGHAZ

  • Sangho Uhm;Lee, Changhee;Kim, Joohak;JunhwaHong
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.276-281
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    • 2002
  • A metallurgical model for bainite transformation kinetics in the coarse-grained heat affected zone(CGHAZ) on the basis of an Avrami-type equation was studied. Isothermal transformation tests were carried out to obtain the empirical equations for incubation time and Avrami kinetic constants for C-Mn-Mo-Ni steel. The effect of prior austenite grain size(PAGS) on the reaction rate of bainite was also investigated. Compared with experimental transformation behavior of bainite, the predicted behavior was in good agreement. It was also found that a smaller grain size retard the bainite reaction rate, contrary to the classical grain size effect and this is considered to be caused by constraint of grain size to bainite growth.

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Effect of Carbon and Nickel on Microstructure and Low Temperature Charpy Impact Properties of HSLA Steels (HSLA 강의 미세조직과 저온 샤르피 충격 특성에 미치는 탄소와 니켈의 영향)

  • Eom, Haewon;Cho, Sung Kyu;Cho, Young Wook;Shin, Gunchul;Kwon, Yongjai;Lee, Jung Gu;Shin, Sang Yong
    • Korean Journal of Materials Research
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    • v.30 no.4
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    • pp.184-196
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    • 2020
  • In this study, effects of carbon and nickel on microstructure and low temperature Charpy impact properties of HSLA (high strength low alloy) steels are investigated. To understand the complex phase transformation behavior of HSLA steels with high strength and toughness before and after welding processes, three kinds of HSLA steels are fabricated by varying the carbon and nickel content. Microstructure analysis, low temperature Charpy impact test, and Vickers hardness test are performed for the base metals and CGHAZ (coarse-grain heat affected zone) specimens. The specimens with the lowest carbon and nickel content have the highest volume fraction of AF, the lowest volume fraction of GB, and the smallest GB packet size. So, the low temperature Charpy absorbed energy of the CGHAZ specimen is the highest. The specimens with increased carbon and nickel content have the lowest volume fraction of AF, the highest volume fraction of GB, and the largest GB packet size. So, the low temperature Charpy absorbed energy of the CGHAZ specimen is the lowest.

Effects of Microalloying Elements on Microstructures and Toughness of Simulated HAZ in Quenched and Tempered Steels

  • Chang, W.S.;Yoon, B.H.
    • International Journal of Korean Welding Society
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    • v.3 no.2
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    • pp.40-45
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    • 2003
  • A series of experiments has been carried out to investigate the effect of titanium, boron and nitrogen on the microstructure and toughness of simulated heat affected zone (HAZ) in quenched and tempered (QT) type 490MPa yield strength steels. For acquiring the same strength level, the carbon content and carbon equivalent could be lowered remarkably with a small titanium and boron addition due to the hardenability effect of boron during quenching process. Following the thermal cycle of large heat input, the coarsened grain HAZ (CGHAZ) of conventional quenched and tempered (QT) type 490MPa yield strength steels exhibited a coarse bainitic or ferrite side plate structure with large prior austenite grains. While, titanium and boron bearing QT type 490MPa yield strength steels were characterized by the microstructure in the CGHAZ, consisting mainly of the fine intragranular ferrite microstructure. Toughness of the simulated HAZ was mainly controlled by the proper Ceq level, and the ratio of Ti/N rather than titanium and nitrogen contents themselves. In the titanium­boron added QT steels, the optimum Ti/N ratio for excellent HAZ toughness was around 2.0, which was much lower than the known Ti/N stoichiometric ratio, 3.4. With reducing Ti/N ratio from the stoichiometric ratio, austenite grain size in the coarse grained HAZ became finer, indicating that the effective fine precipitates could be sufficiently obtained even with lower Ti/N level by adding boron simultaneously. Along with typical titanium carbo­nitrides, various forms of complex titanium­ and boron­based precipitates, like TiN­MnS­BN, were often observed in the simulated CGHAZ, which may act as stable nuclei for ferrite during cooling of weld thermal cycles

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