• Title/Summary/Keyword: CFD++

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Effect of Interconnect Structure on the Cell Performance in Anode-supported Tubular SOFC Using Three-dimensional Simulation (3차원 수치모사를 통한 연료극 지지식 관형 고체산화물 연료전지의 전지 성능에 대한 연결재 구조 효과)

  • Hwang, Ji-Won;Lee, Jeong-Yong;Jo, Dong-Hyun;Jung, Hyun-Wook;Kim, Sung-Hyun
    • Clean Technology
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    • v.16 no.4
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    • pp.297-303
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    • 2010
  • Effect of interconnect structure on the cell performance in anode-supported tubular solid oxide fuel cell (SOFC) has been investigated in this study, employing the Fluent CFD solver. For the robust and reliable theoretical analysis corroborating experimental results, it is of great importance to elucidate the role of interconnect which is electrically connected with electrodes on the cell characteristics. From the fact that the thin interconnect provides the enhanced cell performance, it is revealed that the interconnect thickness is a key parameter that is able to effectively control the ohmic resistance. Under the constant thickness condition, the cell performance does not considerably change with the variation of interconnect width. This is because the current passage along with circumferential direction is not effectively altered by the change of interconnect width in tubular SOFC system.

Measurement and Prediction of Spray Targeting Points according to Injector Parameter and Injection Condition (인젝터 설계변수 및 분사조건에 따른 분무타겟팅 지점의 측정 및 예측)

  • Mengzhao Chang;Bo Zhou;Suhan Park
    • Journal of ILASS-Korea
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    • v.28 no.1
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    • pp.1-9
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    • 2023
  • In the cylinder of gasoline direct injection engines, the spray targeting from injectors is of great significance for fuel consumption and pollutant emissions. The automotive industry is putting a lot of effort into improving injector targeting accuracy. To improve the targeting accuracy of injectors, it is necessary to develop models that can predict the spray targeting positions. When developing spray targeting models, the most used technique is computational fluid dynamics (CFD). Recently, due to the superiority of machine learning in prediction accuracy, the application of machine learning in this field is also receiving constant attention. The purpose of this study is to build a machine learning model that can accurately predict spray targeting based on the design parameters of injectors. To achieve this goal, this study firstly used laser sheet beam visualization equipment to obtain many spray cross-sectional images of injectors with different parameters at different injection pressures and measurement planes. The spray images were processed by MATLAB code to get the targeting coordinates of sprays. A total of four models were used for the prediction of spray targeting coordinates, namely ANN, LSTM, Conv1D and Conv1D & LSTM. Features fed into the machine learning model include injector design parameters, injection conditions, and measurement planes. Labels to be output from the model are spray targeting coordinates. In addition, the spray data of 7 injectors were used for model training, and the spray data of the remaining one injector were used for model performance verification. Finally, the prediction performance of the model was evaluated by R2 and RMSE. It is found that the Conv1D&LSTM model has the highest accuracy in predicting the spray targeting coordinates, which can reach 98%. In addition, the prediction bias of the model becomes larger as the distance from the injector tip increases.

Study of the Propeller Cavitation Performance Improvement Through the Stern Appendage Modification (선미 부가물 수정에 따른 프로펠러 캐비테이션 성능 향상 연구)

  • Jong-Woo Ahn;Young-Ha Park;Gun-Do Kim;Bu-Geun Paik;Han-Shin Seol;Il-Ryong ParK
    • Journal of the Society of Naval Architects of Korea
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    • v.60 no.1
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    • pp.1-9
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    • 2023
  • In order to improve the propeller cavitation performance composed of Cavitation Inception Speed (CIS), cavitation extent and pressure fluctuation, it needs to improve the wake distribution that flows into the propeller. The warship propeller cavitation is strongly influenced by the wake created at the V-strut of various appendages. The inflow characteristics of the V-strut were investigated using Computational Fluid Dynamics (CFD) and the twisted angles of the V-strut were aligned with upstream flow. The resistance and self-propulsion tests for the model ship with the existing and modified V-struts were conducted in Towing Tank (TT), and wake distribution, CIS, cavitation observation and pressure fluctuation tests were conducted in Large Cavitation Tunnel (LCT). The propeller behind the modified V-strut showed better cavitation characteristics than that behind the existing V-strut. Another model test was conducted to investigate rudder cavitation performance by the change of the V-strut. The rudder cavitation characteristics were not improved by the change of the operating conditions. On the basis of the present study, it is thought that the stern appendages for better propeller cavitation performance would be developed.

A Study on the Structural Stability of Nozzle Manufactured with 5-axis Machining (5축 가공으로 제작한 노즐의 구조 안정성에 관한 연구)

  • Changwook Lee;Yongseok Park;DuckYong Jo;Seong Man Choi
    • Journal of the Korean Society of Propulsion Engineers
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    • v.26 no.5
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    • pp.44-51
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    • 2022
  • In this study, 5-axis machining was proposed as a method for manufacturing a nozzle with a curved shape, and flow analysis and structural analysis were used for structural validation of the manufactured geometry. The program used for CFD obtained the internal temperature and pressure distribution of the nozzle using STAR-CCM+ and used it as the boundary condition for structural analysis. For structural analysis, the commercial program NASTRAN was used, and stress was calculated using the von-mises technique. Based on the maximum stress value generated, the safety margin was 0.78 and the safety margin of the bearing stress was 46.8. In addition, the creep life was calculated as 9.97 x 1012 hours using the Larson-Miller parametric method and applying the maximum stress value of 187 MPa and the exhaust gas perfectly mixed temperature of 463 K.

Experimental study and analysis of design parameters for analysis of fluidelastic instability for steam generator tubing

  • Xiong Guangming;Zhu Yong;Long Teng;Tan Wei
    • Nuclear Engineering and Technology
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    • v.55 no.1
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    • pp.109-118
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    • 2023
  • In this paper, the evaluation method of fluidelastic instability (FEI) of newly designed steam generator tubing in pressurized water reactor (PWR) nuclear power plants is discussed. To obtain the parameters for prediction of the critical velocity of FEI for steam generator tubes, experimental research is carried out, and the design parameters are determined. Using CFD numerical simulation, the tube array scale of the model experiment is determined, and the experimental device is designed. In this paper, 7 groups of experiments with void fractions of 0% (water), 10%, 20%, 50%, 75%, 85% and 95% were carried out. The critical damping ration, fundamental frequency and critical velocity of FEI of tubes in flowing water were measured. Through calculation, the total mass and instability constant of the immersed tube are obtained. The critical damping ration measured in the experiment mainly included two-phase damping and viscous damping, which changed with the change in void fraction from 1.56% to 4.34%. This value can be used in the steam generator design described in this paper and is conservative. By introducing the multiplier of frequency and square root of total mass per unit length, it is found that the difference between the experimental results and the calculated results is less than 1%, which proves the rationality and feasibility of the calculation method of frequency and total mass per unit length in engineering design. Through calculation, the instability constant is greater than 4 when the void fraction is less than 75%, less than 4 when the void fraction exceeds 75% and only 3.04 when the void fraction is 95%.

Sealing design optimization of nuclear pressure relief valves based on the polynomial chaos expansion surrogate model

  • Chaoyong Zong;Maolin Shi;Qingye Li;Tianhang Xue;Xueguan Song;Xiaofeng Li;Dianjing Chen
    • Nuclear Engineering and Technology
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    • v.55 no.4
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    • pp.1382-1399
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    • 2023
  • Pressure relief valve (PRV) is one of the important control valves used in nuclear power plants, and its sealing performance is crucial to ensure the safety and function of the entire pressure system. For the sealing performance improving purpose, an explicit function that accounts for all design parameters and can accurately describe the relationship between the multi-design parameters and the seal performance is essential, which is also the challenge of the valve seal design and/or optimization work. On this basis, a surrogate model-based design optimization is carried out in this paper. To obtain the basic data required by the surrogate model, both the Finite Element Model (FEM) and the Computational Fluid Dynamics (CFD) based numerical models were successively established, and thereby both the contact stresses of valve static sealing and dynamic impact (between valve disk and nozzle) could be predicted. With these basic data, the polynomial chaos expansion (PCE) surrogate model which can not only be used for inputs-outputs relationship construction, but also produce the sensitivity of different design parameters were developed. Based on the PCE surrogate model, a new design scheme was obtained after optimization, in which the valve sealing stress is increased by 24.42% while keeping the maximum impact stress lower than 90% of the material allowable stress. The result confirms the ability and feasibility of the method proposed in this paper, and should also be suitable for performance design optimizations of control valves with similar structures.

Study on three-dimensional numerical simulation of shell and tube heat exchanger of the surface ship under marine conditions

  • Yi Liao;Qi Cai;Shaopeng He;Mingjun Wang;Hongguang Xiao;Zili Gong;Cong Wang;Zhen Jia;Tangtao Feng;Suizheng Qiu
    • Nuclear Engineering and Technology
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    • v.55 no.4
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    • pp.1233-1243
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    • 2023
  • Shell-and-tube heat exchanger (STHX) is widely used by virtue of its simple structure and high reliability, especially in a space-constrained surface ship. For the STHX of the surface ship, roll, pitch and other motion of the ship will affect the heat transfer performance, resistance characteristics and structural strength of the heat exchanger. Therefore, it is urgent to carry out numerical simulation research on three-dimensional thermal hydraulic characteristics of surface ship STHX under the marine conditions. In this paper, the numerical simulation of marine shell and tube heat exchanger of surface ship was carried out using the porous media model. Firstly, the mathematical physical model and numerical method are validated based on the experimental data of a marine engine cooling water shell and tube heat exchanger. The simulation results are in good agreement with the experimental results. The prediction errors of pressure drop and heat transfer are less than 10% and 1% respectively. The effect of marine conditions on the heat transfer characteristics of the heat exchanger is investigated by introducing the additional force model of marine condition to evaluate the effect of different motion parameters on the heat transfer performance of the heat exchanger. This study could provide a reference for the optimization of marine heat exchanger design.

Lubrication Analysis of Parallel Slider Bearing with Nanolubricant (나노윤활유를 사용하는 평행 슬라이더 베어링의 윤활해석)

  • TaeJo Park;JeongGuk Kang
    • Tribology and Lubricants
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    • v.39 no.3
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    • pp.87-93
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    • 2023
  • Nanofluids are dispersions of particles smaller than 100 nm (nanoparticles) in base fluids. They exhibit high thermal conductivity and are mainly applied in cooling applications. Nanolubricants use nanoparticles in base oils as lubricant additives, and have recently started gathering increased attention owing to their potential to improve the tribological and thermal performances of various machinery. Nanolubricants reduce friction and wear, mainly by the action of nanoparticles; however, only a few studies have considered the rheological properties of lubricants. In this study, we adopt a parallel slider bearing model that does not generate geometrical wedge effects, and conduct thermohydrodynamic (THD) analyses to evaluate the effect of higher thermal conductivity and viscosity, which are the main rheological properties of nanolubricants, on the lubrication performances. We use a commercial computational fluid dynamics code, FLUENT, to numerically analyze the continuity, Navier-Stokes, energy equations with temperature-viscosity-density relations, and thermal conductivity and viscosity models of the nanolubricant. The results show the temperature and pressure distributions, load-carrying capacity (LCC), and friction force for three film-temperature boundary conditions (FTBCs). The effects of the higher thermal conductivity and viscosity of the nanolubricant on the LCC and friction force differ significantly, according to the FTBC. The thermal conductivity increases with temperature, improving the cooling performance, reducing LCC, and slightly increasing the friction. The increase in viscosity increases both the LCC and friction. The analysis method in this study can be applied to develop nanolubricants that can improve the tribological and cooling performances of various equipment; however, additional research is required on this topic.

Mixing effect of aeration in thermally stratified water (물순환장치 가동에 따른 온도 성층화 혼합 효과)

  • Choi, Seongeun;Hwang, Jin Hwan
    • Proceedings of the Korea Water Resources Association Conference
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    • 2021.06a
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    • pp.61-61
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    • 2021
  • 온도 성층화는 많은 저수지와 댐에서 흔히 발생하는 현상으로 호수나 저수지의 표면 온도가 바닥보다 상대적으로 높아 깊이에 따른 열 구배를 나타낸다. 이러한 온도 성층화 현상은 여름철과 같이 상부와 하부의 온도 차가 클수록 안정적이게 나타나며 이러한 층화 현상으로 수직 확산이 제어되어 수질에 영향을 미친다고 알려져 있다. 따라서 댐이나 호수 등 층화 현상이 심한 유체 내부 바닥에 물순환장치를 설치하여 외부로부터 공기를 끌어와 하부에서 공기를 분출하여 온도 성층을 약화시키기도 한다. 물순환 장치를 설비하면 수체의 혼합이 용이해지며 물질전달이 개선되어 수질이 향상된다. 국내의 경우 대청댐, 보령댐, 영주 댐 등 많은 국내 댐 내부에 물순환장치가 설비되어있다. 본 연구에서 댐의 물순환장치의 성능을 파악하기 위해 산기식 물순환 장비가 설치되어있는 영주댐을 연구 대상 지역으로 잡았다. 연구지역의 계절별 성층구조 및 특성을 조사하기 위해, 봄, 여름, 가을 영주댐에 방문하여 관측 자료를 취득하였으며 물순환 장치는 봄철의 경우만 가동하였다. 봄철의 물순환 장치 가동 전후 관측 데이터를 바탕으로 수치모형실험을 실행하여 관측 결과와 비교 및 검증하였다. 이를 바탕으로 여름, 가을에 물순환장치를 가동하였을 경우 댐 내부 수체의 혼합과정을 살펴보는 연구를 진행하였다. 본 연구는 CFD (Computational Fluid Dynamic) 시뮬레이션을 수행하기 위해 오픈 소스 소프트웨어 OpenFOAM(version 4.0)에서 열 전달이 포함되어있는 비압축성 VOF 솔버를 사용하였다. 본 솔버는 물과 공기를 동시에 나타낼 수 있으며 온도의 확산 방정식을 포함하고 있다. 또한 유동해석 수행 시 사용한 물순환장치의 효울은 실제 장치의 효율과 동일하다. 본 연구의 목표는 다음과 같다. (1) 관측만으로 파악하기 어려운 수체의 혼합거동을 유동해석 자료를 통해 면밀히 살펴보고 (2) 봄철 물순환 장치가 작동하기 전후 자료를 바탕으로 여름 및 가을철 물순환장치 가동 전후 데이터를 유동해석 자료로 취득한다. (3) 또한 물순환장치 가동 전후 데이터를 통해 계절별 혼합 효율을 취득한다.

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Numerical Investigation on Flow Pattern over Backward-Facing Step for Various Step Angles and Reynolds numbers

  • Lee, Jeong Hu;Nguyen, Van Thinh
    • Proceedings of the Korea Water Resources Association Conference
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    • 2021.06a
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    • pp.60-60
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    • 2021
  • Investigating Backward-Facing Step(BFS) flow is important in that it is a representative case for separation flows in various engineering flow systems. There have been a wide range of experimental, theoretical, and numerical studies to investigate the flow characteristics over BFS, such as flow separation, reattachment length and recirculation zone. However, most of such previous studies were concentrated only on the perpendicular step angle. In this study, several numerical investigations on the flow pattern over BFS with various step angles (10° ~ 90°) and expansion ratios (1.48, 2 and 3.27) under different Reynolds numbers (5000 ~ 64000) were carried out, mainly focused on the reattachment length. The numerical simulations were performed using an open source 3D CFD software, OpenFOAM, in which the velocity profiles and turbulence intensities are calculated by RANS (Reynolds Averaged Navier-Stokes equation) and 3D LES (Large Eddy Simulation) turbulence models. Overall, it shows a good agreement between simulations and the experimental data by Ruck and Makiola (1993). In comparison with the results obtained from RANS and 3D LES, it was shown that 3D LES model can capture much better and more details on the velocity profiles, turbulence intensities, and reattachment length behind the step for relatively low Reynolds number(Re < 11000) cases. However, the simulation results by both of RANS and 3D LES showed very good agreement with the experimental data for the high Reynolds number cases(Re > 11000). For Re > 11000, the reattachment length is no longer dependent on the Reynolds number, and it tends to be nearly constant for the step angles larger than 30°.) Based on the calibrated and validated numerical simulations, several additional numerical simulations were also conducted with higher Reynolds number and another expansion ratio which were not considered in the experiments by Ruck and Makiola (1993).

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