• Title/Summary/Keyword: CAST

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The Effects of Se, CaCo and CaO Addition on the 1st Stage Graphitization of Malleable Cast Iron (오스템퍼 처리한 구상흑연주철의 강인성에 미치는 전조직의 영향)

  • Kim, Sug-Won
    • Journal of Korea Foundry Society
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    • v.6 no.4
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    • pp.290-297
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    • 1986
  • Austempered ductile cast iron has been well known for their good toughness and strength. Generally these properties were improved by the various heat treatments and alloying elements. In this study, the effects of prior heat treatment history(near ferrite, near pearlite, near martensite) on the toughness and strength of the austempered ductile cast iron were studied experimentally and theoretically. All of the test specimens was austenitized at $900^{\circ}C$ for 1 h and austempered at $300^{\circ}C$, $350^{\circ}C$, $400^{\circ}C$, $450^{\circ}C$, respectively. The prior structure of near martensite in austempered ductile cast iron was not good in term of toughness and strength because the carbon content was apt to high in austenite during ausnitizing. It was found, on the other hand, that the ferrite matrix as prior structure had good combination of toughness and strenght. The best tensile strength and good toughness were obtained at $300^{\circ}C$, austemper in the prior structure of near ferrite, while $400^{\circ}C$ austemper in that of near pearlite and martensite.

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Effects of Alloying Elements on the Mechanical Properties of Annealed and Normalized 3.60wt%C-2.50wt%Si Ductile Cast Irons (3.60wt%C-2.50wt%Si 구상흑연주철의 소둔 및 소준시 기계적 성질에 미치는 합금 원소의 영향)

  • Baek, Jong-Kyu;Seo, Gap-Seong;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.27 no.4
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    • pp.159-166
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    • 2007
  • Effects of alloying elements on the mechanical properties of 3.60wt%C-2.50wt%Si ductile cast iron with annealing and normalizing were investigated. Yield and tensile strengths were increased from 278 and 415 MPa to 316 and 440 MPa respectively as manganese content was increased upto 0.45wt% while elongation was decreased from 24.2 to 5.0%. The formers were increased and the latter was decreased with the increased amount of copper, molybdenum or nickel added. Meanwhile the tensile strength of annealed specimen was increased with the amount of alloying elements added, it was decreased by annealing. It was increased greatly by normalizing and the amount of alloying elements added except molybdenum.

Microstructure and Properties of High Strength High Ductility Al-Mg-Zn Casting Alloy (고강도 고인성 Al-Mg-Zn 주조합금의 미세조직 및 특성)

  • Kim, Jeong-Min;Ha, Tae-Hyung
    • Journal of Korea Foundry Society
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    • v.36 no.6
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    • pp.181-186
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    • 2016
  • The typical microstructure of Al-5%Mg-2%Zn cast alloy mainly consists of an aluminum matrix with a small amount of AlMgZn 2nd phase. The secondary dendrite arm spacing and the grain size of the cast alloy tend to be inversely proportional to the section thickness of casting; however, the tensile properties cannot be said to be clearly related to the cast microstructure. After T6 heat treatment, the tensile strength of the alloy was enhanced significantly. TEM analysis results show that very fine AlMgZn precipitates were formed after the heat treatment. The corrosion resistance, measured according to the corrosion potential, was found to increase slightly after the conducting of heat treatment.

Tensile Behavior of Cast-Forged Al-Si-Mg Alloy (주/단조 Al-Si-Mg 합금의 인장 거동)

  • Kim K. J.;Kwon Y.-N.;Lee Y. S.;Jeong S. C.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.329-332
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    • 2004
  • Cast-forging process has a lot of advantages in terms of saving materials along with enhancement of mechanical properties. Therefore, this process has been taken as one of candidate process to manufacturing automotive suspension parts. Since most of cast-forging parts are made with using Al-Si alloys of high castability, the mechanical properties largely depends on the primary ${\alpha}$ and eutectic Si particles. During hot forging step these microstructural features evolve with strain increment. In the present study, the mechanical property evolution was investigated in terms of microstructual evolution with strain. Specially, fracture behavior of A356 alloy was studied to find out how to improve the mechanical properties.

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Development of Cast Rolls by Horizontal Spin Casting Method (수평원심주조법에 의한 주조롤 개발)

  • Suh, Y.C.;Park, J.W.;Kim, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.04a
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    • pp.111-114
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    • 2009
  • Production of rolled steel has been growing partly supported by the advancement of rolls and rolling mills. Aiming at the further improvement in roll performance, various new techniques such as centrifugal casting, double poured casting cast steel, special build-up making, etc. have been introduced in the field of roll manufacture in these several years. The present paper describes the development of horizontal cast rolls(sleeve and indefinite chilled roll) made by Hyundai Steel and the results of mill tests. The developed roils are contributing the improvement of final products.

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The Study on The Evaluation of The Ground Vibration of Cast in Place Concrete Pile Method Effect to Precision Equipment (현장타설 말뚝 공법의 지반진동이 정밀장비에 미치는 영향성 평가)

  • Hong, Byung-Kuk;Kim, Young-Chan;Jang, Kang-Seok;Yoon, Je-Won;Sim, Sang-Deok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.97-102
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    • 2011
  • The size of TV and TFT-LCD are bigger and bigger for the next generation exposure equipment install that existing fab are getting a lot of additions. When the new fab build an extension that the shortening of the construction and non-vibration are use cast in place concrete pile method. In this study when lay the foundation of existing fab adjoin use vibration monitoring system are rotator type all casing method among cast in place concrete pile method. The evaluation of ground vibration of rotator type all casing method effect to precision equipment and vibration area of influence.

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THE STATE OF THE ART OF THE INTERNAL PLASMA SPRAYING ON CYLINDER BORE IN AlSi CAST ALLOYS

  • Barbezat, G.
    • International Journal of Automotive Technology
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    • v.2 no.2
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    • pp.47-52
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    • 2001
  • For the wear protection of cylinder bore in aluminum cast material the internal plasma spraying technology offers a new economical solution. The size and the weight of the engine blocks significantly can be decreased in comparison with the traditional cast iron sleeves. The coefficient of friction between piston ring and cylinder wall sensitively can be reduced and the wear resistance increased from several factors. The paper gives an overview of the technology from the AlSi cast alloys for engine block to the non destructive testing technology used after the machining by diamond honing. The actual results in engines of different types also will be shown. The economical advantages of the plasma spraying (or the internal coating in cylinder bore also will be discussed in comparison with the different alternatives of technology. The aspect of the market introduction also will be discussed in this paper.

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A Study on the Integrity Evaluation of the Windings in Cast Resin Transformers Using Vertical Thermal Distribution Analysis (수직온도분포 분석을 이용한 몰드변압기 권선의 건전성 평가 연구)

  • Kim, HongRae;Lim, Young-Bae
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.2
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    • pp.94-99
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    • 2005
  • This paper presents the integrity evaluation method of the windings in cast resin transformers using vertical thermal distribution analysis. The method is the result from comparing the temperature distribution in a sound condition specimen with that in the failure condition specimen layer-shorted by accelerated testing. The temperature distribution was acquisited by a infrared thermography system, and the Arrhenius equation was adopted to the accelerated testing. The proposed method may be available to detect the failures in cast resin transformers.

Study on the Fabrication of a Large Steel Ingot with the Ultra Clean and Low Hot Top Ratio (저압탕 고청정 대형 잉고트 제조 연구)

  • Oh, S.H.;Lee, D.H.;Kim, N.S.;NamKung, J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.91-93
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    • 2009
  • A large steel ingot needs to be larger and larger in size and an ultra high clean, no defect in quality with a low hot top ratio for the resent heavy industry. The demands are very difficult to achieve simultaneously because of their contradictive effect to each other in results. In this study, 30ton steel ingot was cast in a foundry with an optimized design parameter of cast mold and cast process conditions for the low hot top ratio, 12%. The cast ingot was analyzed in macro defect, segregations, and cleanness. No macro defect was founded in central surface of the ingot. The degree of segregation and cleanness are in the controlled range with a sound quality.

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HIGH TEMPERATURE DEFORMATION BEHAVIOR OF AUSTENITIC STAINLESS STEELS FOR EXHAUST MANIFOLD (Exhaust Manifold 용 오스테나이트계 스테인리스 강의 고온 변형특성)

  • Lee, K.D.;Ha, T.K.;Jeong, H.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.314-317
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    • 2007
  • Domestic automobile industries have been focusing their effort on development of exhaust manifolds using high temperature stainless steel. Exhaust manifolds fabricated with stainless steels can be categorized into tubular and cast ones. The former is usually manufactured by forming and welding process and the latter by vacuum casting process. In the present study, high temperature mechanical properties of 5 austenitic stainless steels, one was sand cast and the others vacuum cast, were investigated by performing a series of high temperature tensile tests and high temperature low cycle fatigue tests.

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