• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.2
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• pp.407-415
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• 1993

This report presents an automatic measurement method of 3-dimensional profiles of free-formed surfaces, by using a touch a touch-trigger contact probe along with a conventional coordinate measuring machine. The method proceeds in three steps; The surface profile under consideration is traced by the probe in an automatic manner, and then its measured data is compensated by considering the actual probe radius. Finally the compensated data is rearranged in the form suitable for the further processings of CAD/CAM applications. Some experimental results are discussed to verify the validity of the method suggested in this study.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.10a
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• pp.420-425
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• 2003

Generally, reverse engineering means getting CAD data from unidentified shape using vision or 3D laser scanner system. In this paper, we studied unidentified model by machine vision based reverse engineering system to get information about in-processing model. Recently, vision technology is widely used in current factories, because it could inspect the in-process object easily, quickly, accurately. The following tasks were mainly investigated and implemented. We obtained more precise data by corning camera's distortion, compensating slit-beam error and revising acquired image. Much more, we made similar curves or surface with B-spline approximation for precision. Until now, there have been many case study of shape recognition. But it was uncompatible to apply to the field, because it had taken too many processing time and has frequent recognition failure. This paper propose recognition algorithm that prevent such errors and give applications to the field.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.895-898
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• 2001

This paper presents an optimization cutting speed(OCS) program developed to improve the machining precision and tool life in high speed machining using ball end milling. This program optimized the cutting speed that is changing at any time in free surface machining of an automobile part like a connecting load die. The technique of optimization cutting speed makes the CAD/CAM-generated NC code go through a reverse post process, conducts cutting simulation, and obtain the effective tool diameter of the ball end milling. Then it changes the spindle revolution to within the range of critical cutting speed fit for the material of the workpieces depending upon the effective tool diameter. In this study, the machining precision and tool life were compared for the two connecting load dies processed using the general cutting method and the proposed optimization cutting speed technique, respectively.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.299-302
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• 2000

Various types of measuring devices are used for reverse engineering and inspection in different fields of industry such as automotive, aerospace, computer graphics, and home appliance. In order to measure a part easily and efficiently, it is important to select appropriate measuring device considering the characteristics of each measuring machine and part information. In this research, an optimal measuring device selection system using neural networks is proposed. There are two major steps: Firstly, the measuring information such as curvature, normal, type of surface, edge, and facet approximation is extracted from the CAD model. Second, the best suitable measuring device is proposed using the neural network system based on the knowledge of the measuring parameters and the measuring resources. An example of machine selection is implemented to evaluate the performance of the system.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.6
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• pp.64-73
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• 1997

솔리드 모델러, 자동요소분할 기법, 4면체 특이요소, 응력확대계수의 해석 기능을 통합하여, 3차원 균열의 응력확대계수를 효율적으로 해석할 수 있는 시스템을 개발하였다. 균열을 포함하는 기하모델을 CAD 시스템을 이용하여 정의하고, 경계조건과 재료 물성치 및 절점밀도 분포를 기하모델에 직접 지정함으로써, 퍼지이론 에 의한 절점발생과 데로우니 삼각화법에 의한 요소가 자동으로 생성된다. 특히, 균열 근방에는 4면체 2차 특이요소를 생성시켰으며, 유한요소 해석을 위한 입력 데이터가 자동으로 작성되어 해석코드에 의한 응력 해석이 수행된다. 해석 후, 출력되는 변위를 이용하여 변위외삽법에 의한 응력확대계수가 자동적으로 계산되어 진다. 본 시스템의 효용성을 확인하기 위해, 인장력을 받는 평판내의 표면균열에 대해 해석하여 보았다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.608-611
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• 2003

In this paper, laser direct micromaching is developed to fabricate micro patterns using UV laser ( λ$_3$= 355 nm). Experimentally, laser beam paths mainly influences the surface shape quality. Thus. we proposed laser beam path generator by extracting shape data in a blueprint worked through CAD modeler and using genetic algorithm that considers the characteristics of laser beam. The results show that various shapes of micro patterns could be manufactured using proposed method in this paper.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.17 no.6
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• pp.104-110
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• 2008

A lot of straight bevel gears have been manufactured by the cold forging process in order to improve the productivity and mechanical property of the product. The die for the cold forging of the gear needs high precision and reproducibility. In the study, cold forging die has been modeled by CAD/CAM and manufactured by machining center using ball end mill coated by (Al, Ti)N for heat-treated alloy steel(STD11, HRC 60). Through the measurement of the machined die, satisfactory dimensional accuracy and surface roughness were obtained. In the future, many 3-d cold forging dies will be directly machined instead of electric discharge machining.

• Korean Journal of Computational Design and Engineering
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• v.5 no.2
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• pp.184-195
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• 2000

MDO (Multidisciplinary Design Optimization) methodology is an emerging new technology to solve a complicate structural analysis and design problem with a large number of design variables and constraints. In this paper MDO methodology is adopted through the use of computer aided systems such as Geometric Solid Modeller, Mesh Generator, CAD system and CAE system. And this paper introduces MDO methodology as a new method for structural analysis and design through the application to the structural design of flap drive system. In a MDO methodology application to the structural design of flap drive system, kinetodynamic analysis is done using a simple aerodynamic analysis model for the air flow over the flap surface instead of difficult aerodynamic analysis. Simultaneously the structural static analysis is done to obtain the optimum structural condition. And the structural buckling analysis for push pull rod is also done to confirm the optimum structural condition (optimum cross section shape of push pull rod).

• Korean Journal of Computational Design and Engineering
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• v.4 no.1
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• pp.60-68
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• 1999

In reverse engineering (RE) sustems, the quality of the data aquisition process is crucial to the accuracy of the reverse engineered three dimensional computer-aided design (CAD) model. However, these tasks are predominantly done manually, and little work has been done to improve the efficiency of scanning by determining the minimum number of scans and the optimal scanning directions. In this paper, new scanning and registration methods using tooling balls are developed to assist in determining the optimal parameter for these processes. When the object to scanned has no concavity, attaching path of the object and its bounding rectangle are used for optimal scanning and registration. Then minimum number of tooling balls and their positions are calculated automatically. In the case of concave parts, the scanning plan should include a complete scan of the concave area. With the surface normal vector and the scanning direction, the minimum degree of rotating the part can be calculated. But the maximum rotation should be restricted in order to prevent occlusion of the part. Finally tow sample part ar scanned based on the proposed methods and the results are discussed.

• International Journal of CAD/CAM
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• v.3 no.1_2
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• pp.1-12
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• 2003

When milling concave corners, cutter load increases momentarily and fluctuates severely due to concentration and uneven distribution of material stock. This abrupt change of cutter load produces undesirable machining results such as wavy machined surface and cutter breakage. An important factor for studying cutter load in 2.5D pocket milling is the instantaneous Radial Depth of Cut (RDC). However, previous work on RDC under different corner-cutting conditions is lacking. In this different corner shapes. In our work, we express RDC mathematically in terms of the instantaneous cutter engage angle which is defined as Cutter Swept Angle (CSA). An analytical approach for modeling CSA is explained. Finally, examples are shown to demonstrate that the proposed CSA modeling method can give an accurate prediction of cutter load pattern at cornering cut.