• Title/Summary/Keyword: CAD surface

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Jansen Mechanism Walker Made with EDISON Science Box (EDISON 과학상자를 이용한 얀센 메커니즘 보행 기구 제작)

  • Jang, Hoik;Lee, Hyeongbeom;Lee, Junghyeok
    • Proceeding of EDISON Challenge
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    • 2016.03a
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    • pp.434-442
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    • 2016
  • Jansen mechanism is composed of mechanical walking linkages that are designed and optimized by Theo Jansen in 1990. Although he has made optimum values for linkage dimensions for Jansen Mechanism, there are still various applications for this mechanism and also various optimum values for each application. In this paper, Jansen Mechanism optimization has been processed for the Science Box. The Science Box has its own linkage dimensions and related components and makes space for optimization process. For the optimization 3 to 4 linkage were selected which had no similar ratios of linkages between other applied Jansen mechanisms and to reduce experiment numbers. Response Surface Method was used with Minitab 17 for optimization and m.sketch was used for experimentation. Intuitive method had to be used to find optimum values as with RSM optimum value could not be found. EDISON Designer was used to make final CAD model with optimum values and laser cutter was used to get appropriate acryl panels for legs.

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A Study on the Fabrication of Laser-Induced Graphene Humidity Sensor for Mounting on a Disposable Mask (일회용 마스크에 장착을 위한 레이저 기반 그래핀 습도센서 제작에 관한 연구)

  • Lee, Jun-Uk;Shin, Yun-Ji;Yang, Hye-Jeong;Shin, Bo-Sung
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.4_2
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    • pp.693-699
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    • 2020
  • 355nm UV pulse laser is irradiated on the surface of polyimide (PI) by LDW (Laser Direct Writing) method to produce a high sensitivity flexible humidity sensor using a simple one-step process. The LDW method continuously investigates 2-D CAD data using a galvano scanner and an F-lens. This method is non-contact, so it minimizes physical strain on the PI. Laser-induced graphene (LIG) produced by lasers has a high surface area due to its high flexibility and numerous pores and oxidizers compared to conductors. For this reason, it is highly useful as a flexible humidity sensor. The humidity sensor produced in this study was attached to the inside of a mask filter, which has become a hot topic recently, and its applicability was confirmed.The measurement of humidity measured the sensitivity, reactivity, stability and recovery behavior of the sensor by measuring changes in capacitance and resistance.

Selection of an Optimal Welding Condition for Back Bead Formation in GMA Root Pass Welding (GMA 초층용접에서 이면비드 생성을 위한 최적용접조건의 선정)

  • Yun, Young-Kil;Kim, Jae-Woong;Yun, Seok-Chul
    • Journal of Welding and Joining
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    • v.28 no.5
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    • pp.86-92
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    • 2010
  • In GMAW processes, bead geometry is a criterion to estimate welding quality. Bead geometry is affected by welding current, arc voltage, welding speed, shielding gas and so on. Thus the welding condition has to be selected carefully. In this paper, an experimental method for the selection of optimal welding condition was proposed in the root pass welding which was done along the GMA V-grooved butt weld joint. This method uses the response surface analysis in which the width and height of back bead were chosen as the quality variables of the weld. The overall desirability function, which is the combined desirability function for the two quality variables, was used as the objective function for getting the optimal welding condition. Through the experiments, the target values of the back bead width and the height were chosen as 4mm and 1mm respectively for the V-grooved butt weld joint. From a series of welding test, it was revealed that a uniform weld bead can be obtained by adopting the optimal welding condition which was determined according to the method proposed.

Accuracy of digital and conventional dental implant impressions for fixed partial dentures: A comparative clinical study

  • Gedrimiene, Agne;Adaskevicius, Rimas;Rutkunas, Vygandas
    • The Journal of Advanced Prosthodontics
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    • v.11 no.5
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    • pp.271-279
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    • 2019
  • PURPOSE. The newest technologies for digital implant impression (DII) taking are developing rapidly and showing acceptable clinical results. However, scientific literature is lacking data from clinical studies about the accuracy of DII. The aim of this study was to compare digital and conventional dental implant impressions (CII) in a clinical environment. MATERIALS AND METHODS. Twenty-four fixed zirconia restorations supported by 2 implants were fabricated using conventional open-tray impression technique with splinted transfers (CII group) and scan with Trios 3 IOS (3Shape) (DII group). After multiple verification procedures, master models were scanned using laboratory scanner D800 (3Shape). 3D models from conventional and digital workflow were imported to reverse engineering software and superimposed with high resolution 3D CAD models of scan bodies. Distance between center points, angulation, rotation, vertical shift, and surface mismatch of the scan bodies were measured and compared between conventional and digital impressions. RESULTS. Statistically significant differences were found for: a) inter-implant distance, b) rotation, c) vertical shift, and d) surface mismatch differences, comparing DII and CII groups for mesial and distal implant scan bodies ($P{\leq}.05$). CONCLUSION. Recorded linear differences between digital and conventional impressions were of limited clinical significance with two implant-supported restorations.

Technology for the Detection of Corrosion Defects in Buried Pipes of Nuclear Power Plants with 3D FEM (3D 유한요소법을 이용한 원전 매설배관 부식결함 탐상기술 개발)

  • Kim, Jae-Won;Lim, Bu-Taek;Park, Heung-Bae;Chang, Hyun-Young
    • Corrosion Science and Technology
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    • v.17 no.6
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    • pp.292-300
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    • 2018
  • The modeling of 3D finite elements based on CAD data has been used to detect sites of corrosion defects in buried pipes. The results generated sophisticated profiles of electrolytic potential and vectors of current distributions on the earth surface. To identify the location of defects in buried pipes, the current distribution on the earth surface was projected to a plane of incidence that was identical to the pipe locations. The locations of minimum electrolytic potential value were found. The results show adequate match between the locations of real and expected defects based on modeling. In addition, the defect size can be calculated by integrating the current density curve. The results show that the defect sizes were $0.74m^2$ and $0.69m^2$, respectively. This technology may represent a breakthrough in the detection of indirect damage in various cases involving multiple defects in size and shape, complex/cross pipe systems, multiple anodes and stray current.

Contact Element Generation Method for Casting Analysis by using Projection Method (Projection Method에 의한 주조 해석용 접촉 요소망 생성 기법)

  • Nam, Jeong-Ho;Kwak, Si-Young
    • Journal of Korea Foundry Society
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    • v.40 no.6
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    • pp.146-150
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    • 2020
  • In general, hot metal castings contract and molds expand during the cooling step of a casting process. Therefore, it is important to consider both the casting and mold at the same time in a casting process analysis. For a more accurate analysis that includes the contact characteristics, matching each node of the casting and mold in the contact area is recommended. However, it is very difficult to match the nodes of the casting and the mold when generating elements due to the geometric problem of CAD model data. The present study proposes a mesh generation technique that considers mechanical contact between the casting and the mold in a casting analysis (finite element analysis). The technique focuses on the fact that the mold surrounds the casting. After generating the 3D elements for the casting, the surface elements of the casting in contact with the mold are projected inside the mold to create contact elements that coincide with the contact surface of the casting. It was confirmed that high-quality contact element information and a 3D element net can be automatically generated by the method proposed in this study.

Efficient point cloud data processing in shipbuilding: Reformative component extraction method and registration method

  • Sun, Jingyu;Hiekata, Kazuo;Yamato, Hiroyuki;Nakagaki, Norito;Sugawara, Akiyoshi
    • Journal of Computational Design and Engineering
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    • v.1 no.3
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    • pp.202-212
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    • 2014
  • To survive in the current shipbuilding industry, it is of vital importance for shipyards to have the ship components' accuracy evaluated efficiently during most of the manufacturing steps. Evaluating components' accuracy by comparing each component's point cloud data scanned by laser scanners and the ship's design data formatted in CAD cannot be processed efficiently when (1) extract components from point cloud data include irregular obstacles endogenously, or when (2) registration of the two data sets have no clear direction setting. This paper presents reformative point cloud data processing methods to solve these problems. K-d tree construction of the point cloud data fastens a neighbor searching of each point. Region growing method performed on the neighbor points of the seed point extracts the continuous part of the component, while curved surface fitting and B-spline curved line fitting at the edge of the continuous part recognize the neighbor domains of the same component divided by obstacles' shadows. The ICP (Iterative Closest Point) algorithm conducts a registration of the two sets of data after the proper registration's direction is decided by principal component analysis. By experiments conducted at the shipyard, 200 curved shell plates are extracted from the scanned point cloud data, and registrations are conducted between them and the designed CAD data using the proposed methods for an accuracy evaluation. Results show that the methods proposed in this paper support the accuracy evaluation targeted point cloud data processing efficiently in practice.

On the Structural Analysis Using the Isogeometry Analysis Approach (등기하 해석법을 이용한 구조해석)

  • Lee, Joo-Sung;Chang, Kyoung-Sik;Roh, Myoung-Il
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.1
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    • pp.55-60
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    • 2011
  • In the present work, isogeometric analysis in linear elasticity problem is conducted using the basis functions from NURBS. The objectives of isogeometric analysis introduced is to integrate both geometric modeling(CAD) and computational analysis(CAE), and this can be accomplished from direct usage of geometric modeling by NURBS as the computational mesh. The merit of the isogeometry analysis is that NURBS surface are able to represent exact geometry from the control points and knot vectors, and also subsequent refinement is relatively simple relatively. In order to verify the computer codes developed in this study, it has been applied to two structural models of which geometry are simple ; 1) circular cylinder subjected to the constant internal pressure loading, 2) square plate with circular hole at center subjected to uniform tension. The exact solutions of these two models are available. Convergence of the approximate solutions by the present code for the isogeometry analysis are investigated by mesh refinement with inserting knots (h-refinement) and by mesh refinement with order elevation of the basis functions (p-refinement).

Optimum design of injection molding cooling system via boundary element method (경계요소법을 이용한 사출성형금형 냉각시스템의 최적설계)

  • Park, Seong-Jin;Kwon, Tai-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.11
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    • pp.1773-1785
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    • 1997
  • The cooling stage is the very critical and most time consuming stage of the injection molding process, thus it cleary affects both the productivity and the part quality. Even through there are several commercialized package programs available in the injection molding industry to analyze the cooling performance of the injection molding coling stage, optimization of the cooling system has npt yet been accomplished in the literature due to the difficulty in the sensitivity analysis. However, it would be greatly desirable for the mold cooling system designers to have a computer aided design system for the cooling stage. With this in mind, the present study has successfully developed an interated computer aided design system for the injection molding cooling system. The CAD system utilizes the sensitivity analysis via a Boundary Element Method, which we recently developed, and the well-known CONMIN alforuthm as an optimization technique to minimize a weighted combination (objective function) of the temperature non-uniformity over the part surface and the cooling time related to the productivity with side constranits for the design reality. In the proposed objective function , the weighting parameter between the temperature non-uniiformity abd the cooling time can be adjusted according to user's interest. In this cooling system optimization, various design variable are considered as follows : (i) (design variables related to processing conditions) inlet coolant bulk temperature and volumetric flow rate of each cooling channel, and (ii) (design variables related to mold cooling system design) radius and location of each cooling channel. For this optimum design problem, three different radius and location of each cooling channel. For this optimum design problem, three different strategies are suffested based upon the nature of design variables. Three sample problems were successfully solved to demonstrated the efficiency and the usefulness of the CAD system.

The Digital Model Generation for the Human Body Measurement (인체 계측을 위한 수치모형생성)

  • 이재기;최석근;임인섭
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.15 no.1
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    • pp.81-89
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    • 1997
  • The size and shape of the human body has been an important factor not only in anthropology but in integration of designs aimed for daily use. Although the three-dimensional measurements have been proposed and obtained introducing new methods, there still remains many problems concerning how to analyze and evaluate the results. In this study, we have got the internal and external orientation factors, image coordinates from the ac-quired photographs, have calaulated the object coordinates through Bundle Adjustment, have matched multi-images. have drawn the object in the computer, and smoothly handled the surface of the body model using the Au-to-CAD system or graphic processing utility then we could generate the digital model of human body. The. results show that once digital modeling of the body is generated. the information which a designer needs can be acquired and the adequate calculations for many application fields can be done easily and many geometrical properties could be extracted. Therefore we propose the possibility of indirect human body measurement through digital model generation.

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