• Journal of Welding and Joining
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• 제23권5호
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• pp.61-68
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• 2005

Dissimilar joining of Al 6013-T4 alloys and austenite stainless steel was carried out using friction stir welding technique. Microstructures near the weld zone and mechanical properties of the joint have been investigated. Microstructures in the stainless steel side were composed of the heat affected zone and the plastically deformed zone, while those in the Al alloy side were composed of the recrystallized zone including stainless steel particles, the thermo-mechanically affected zone and the heat affected zone. TEM micrographs revealed that the interface region was composed of the mixed layers of elongated stainless steel and ultra-fine grained Al alloy with lamella structure and intermetallic compound layer. Thickness of the intermetallic layer was approximately 300nm and was identified as the A14Fe with hexagonal close packed structure. Mechanical properties, such as tensile and fatigue strengths were lower than those of 6013 Al alloy base metal, because tool inserting location was deviated to Al alloy from the butt line, which resulted in the lack of the stirring.

• 구강회복응용과학지
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• 제27권1호
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• pp.51-61
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• 2011

최근 심미 보철을 위해 높은 강도와 정밀도를 가지면서 동시에 자연치와 유사한 상아질 색을 구현할 수 있는 세라믹 계열의 지르코니아 임플란트 지대주가 보철 재료로서 각광을 받고 있다. 이에 본 연구에서는 삼차원적 유한요소응력분석을 이용하여 기존의 티타늄 소재의 임플란트 지대주와 지르코니아 소재의 임플란트 지대주의 응력분포비교를 통해 지르코니아 임플란트 지대주의 기계적 안정성을 간접적으로 확인하고자 하였다. 악골에 식립된 internal conical joint type과 external butt joint type의 임플란트 매식체에 티타늄 임플란트 지대주 또는 지르코니아 임플란트 지대주를 지대주 나사로 연결하고 상부에 금합금관을 장착하는 유한요소모형을 설계하였다. 교합면 중심으로부터 3mm 편측에 수직 방향으로 250N의 하중을 인가하여 교합력에 의해 임플란트 지대주에서 발생하는 등가응력분포를 분석하였다. 유한요소분석결과 지르코니아 임플란트 지대주와 티타늄 임플란트 지대주의 응력 분포는 유사하게 관찰되었으나 최대등가응력은 임플란트 연결 방식에 상관없이 티타늄 임플란트 지대주에 비해 지르코니아 임플란트 지대주가 약 15% 정도 높게 나타났다. 그럼에도 불구하고 티타늄에 비해 지르코니아의 더 높은 기계적 강도를 고려해 볼 때 임상에서도 기존의 티타늄 임플란트 지대주와 마찬가지로 지르코니아 임플란트 지대주도 임상적인 기계적 안정성을 가질 것으로 생각된다.

• 건축역사연구
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• 제18권1호
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• pp.7-29
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• 2009

In understranding the essence of the Korea traditional Architecture, it is important to consider the jointing methods of architectural members, architectural technologies, etc. Especially the purpose of this study is understanding on the Jointing Method of Wooden Members in the period of Unified Silla Architecture. It's conclusion is summarized as follows. 1. A section of column has very close to do with the foundation stone. The structures of foundation stone and column are generally concluded by butt joint, arrow-head joint, housed joint by Grang-e method. Judu is structured by arrow-head joint And, in general, beam is structured by Sagaematchum Chumcha and sagaljudu of Don direction. At the head of Pyungju and the body of Goju, Changbang is structed by Jangbumachum with arrow-head joint or by jumukchang-machum. Also, it is surmised that Gyisoseum and Anssolim methods had been applied to columns from former ages. The example can be found at Bagjae Mireuksaji stone pagoda. Bagjae Mireuksaji stone pagoda taking wooden-pagoda form adopts Gyisoseum and Anssolim methods. We can also find such a sort of methods from other stone constructions like Budo, etc. 2. Injahwaban is structured by short Changbumachum with arrowed-head joint at upper members, and by Anjangmachum at the lower part. This sort of Gongpo style can be seen in the mural painting of tomb of Koguryo and in Buplyungsa, Buplyunsa, Bupkisa-located in Japan, which are influenced by Bakjae or Unified Silla. It is considered that at the end of the late United Silla, Injawhaban had been replaced with Chumcha and Soro on the Pyungbang under influence of Dapo style from China.

• 대한치과보철학회지
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• 제46권2호
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• pp.137-147
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• 2008

임플랜트 보철물에서 각 구성 요소를 연결하는 나사 풀림 현상이 흔히 발생하고 있다. 나사 풀림을 최소화하기 위해서 연결 구성 부품 사이의 압축력을 최대로 하는 것이 중요한데, 나사 신장의 허용 한계 내에서 조임회전력을 증가시켜 나사 내부의 인장력 즉 전하중을 극대화하기 위해서는 마찰 계수를 감소시켜 초기 조임회전력의 손실을 최소화해야 한다. 건조 윤활제를 나사 표면에 코팅한 나사들이 전하중을 증가시키고 나사 풀림을 감소시키나 나사의 반복체결에 따른 코팅표면의 마모가 문제점으로 지적되고 있다. 최근 내마모성이 우수하며 동시에 나사의 마찰 저항을 최소화할 수 있는 텅스텐 카바이드/탄소 코팅을 이용한 나사가 임상에 사용되고 있으나 실제적으로 연결부 안정성에 미치는 영향에 관한 연구는 미미한 편이다. 이에 본 연구에서는 external butt joint 형태를 가지는 US II 시스템과 one stage용 8도의 internal cone 연결형태의 SS II 시스템 및 11도의 internal cone 연결형태의 GS II 시스템에서 티타늄 합금 나사의 텅스텐 카바이드/탄소 코팅이 지대주 나사 풀림에 미치는 영향을 알아보기 위하여 100만 회 반복 하중 전후의 풀림회전력 및 상실률을 비교한 결과 다음과 같은 결론을 얻었다. 1. 초기 풀림회전력은 티타늄 합금나사보다 텅스텐 카바이드/탄소 코팅 나사를 사용한 경우 작게 나타났으며 (P<.01), 동일 나사를 사용한 경우에는 임플랜트 시스템 간에 차이가 없었다 (P>.05). 2. 반복하중에 따른 풀림회전력의 상실률은 두 나사 모두에서 external butt joint 형태의 US II 시스템이 internal cone 연결형태의 SS II 와 GS II 시스템 보다 크게 나타났으나, SS II 와 GS II 시스템 사이에는 차이를 보이지 않았다 (P<.01). 3. 텅스텐 카바이드/탄소 코팅 나사를 사용한 경우 티타늄 합금 나사에 비해 모든 시스템에서 반복하중 후 풀림회전력 상실률이 작게 나타났으며 (P<.01), 코팅 나사 사용으로 인한 상실률의 감소차는 임플랜트 시스템 간에 차이를 보이지 않았다 (P>.05).

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.193-198
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• 2002

In 1his paper, applicability of laser welding to joining process of single crystal nickel base superalloy turbine blades was investigated. Because heat input of laser welding is more precisely controlled 1han TIG welding, it is possible to optimize solidification microstructure of the welds. Since in single crystal nickel base superalloy the crystal orientation have a significant effect on the strength, it is important to control the solidification microstructure in the fusion zone. A single crystal nickel base supera1loy, CMSX-4, plates were bead-on welded and butt welded using a $CO_2$ laser. The effects of microstructure and crystal orientation on properties of the weld joints were investigated. In bead-on weldling, welding directions were deviated from the base metal [100] direction by 0, 5, 15 and 30 degrees. The welds with deviation angles of 15 and 30 degrees showed fusion zone transverse cracks. As the deviation angles became larger, the fusion zone had more cracking. In the cross section microstructure, the fusion zone grains in 0 and 5 degrees welds grew epitaxially from the base metal spins except for the bead neck regions. The grains in the bead neck regions contained stray crystals. As deviation angles increased, number of the stray crystals increased. In butt welding, the declinations of the crystal orientation of the two base metals varied 0, 5 and 10 degrees. All beads had no cracks. In the 5 degrees bead, the cross section and surface microstructures showed that the fusion zone grains grew epitaxially from the base metal grains. However, the 10 degrees bead, the bead cross section and surface contained the stray crystals in the center of the welds. Orientations of the stray crystals accorded with the heat flow directions in the weld pool. When the welding direction was deviated from the base metal [100] direction, cracks appeared in the area including the stray crystals. The cracks developed along the grain boundaries of the stray crystals with high angles in the final solidification regions at the center of the welds. The fracture surfaces were covered with liquid film. The cracks, therefore, found to be solidification cracks due to the presence of low melting eutectic. As the results, in both bead-on welding and butt welding the deviation angles should be control within 5 degrees for preventing the fusion zone cracks. To investigate the mechanical properties of the weld joints, high temperature tensile tests for bead-on welds with deviation angles of 0 and 5 degrees and the butt welds with dec1ination angles of 0, 5 and 10 degrees were conducted at 1123K. The the tensile strength of all weld joints were more 1han 800MPa that is almost 80% of the tensile strength of the base metal. The strength of the laser weld joints were more than twice that of tue TIG weld joints with a filler metal of Inconel 625. The results reveals 1hat laser welding is more effective joining process for single crystal nickelbase superalloy turbine blades 1han TIG welding.

• Journal of Welding and Joining
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• 제27권5호
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• pp.49-54
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• 2009

Recently, a demand of ferritic STS is increasing rapidly in automobile exhaust system. Exhaust manifolds are the part nearest to the engine so that the material is exposed to high temperature exhaust gas. Excellent heat resistant properties, especially high temperature strength, thermal fatigue resistance and high corrosion resistance are necessary for these parts. STS429L contains 15 weight percent of Cr and low Mo, so has good price competitive. And it has excellent high temperature strength and corrosion resistance, so receives attentions as material that applying to exhaust manifold. In tensile test of lap joint welded STS 429L, most of specimens are failed in base metal, but occurs brittle fracture in weld metals at some specimens in the face of good welding conditions. In the process of tensile test, lap joint welded STS429L specimens are transformed locally. The brittle fracture occurs that local transforming area exists in weld metals. But, butt welding specimens made by same materials showed ductile fracture in tensile test and bending test. In this study, suppose the reason of brittle fracture is in the combined local transform and tensile stress, through analysis of bead geometry, evaluate geometrical factor of brittle fracture in lap joint welded STS429L.

• 대한치과보철학회지
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• 제44권2호
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• pp.229-242
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• 2006

Statement of problem: In order to increase preload with reducing the friction coefficient, abutment screws coated with pure gold and Teflon as dry lubricant coatings have been introduced. But the reported data indicate that if screw repeated tightening and loosening cycle, an efficiency of increasing preload was decreased by screw surface wearing off. Purpose: This study was to evaluate the influence of tungsten carbide/carbon coating, which has superior hardness and frictional wear resistance, on the preload of abutment screws and the stability of coating surface after repeated closures. Material and method: The rotational values of abutment screws and the compressive forces between abutment and fixture were measured in implant systems with three different joint connections, one external butt joint and two internal cones. Moreover the stability and the alteration of coating surface were examined by comparison of the compressive force and the removable torque values during 10 consecutive trials, observation with scanning electron microscope and analyzed the elemental composition with energy dispersive x-ray spectroscopy Results and conclusion: 1. Application of coating resulted in significant increase of compressive force in all implant systems(P<.05). The increasing rate of compressive force by coating in external butt joint was gloater than those in internal cones (P<.05). 2. Coated screw showed the significant additional rotation compared to non-coated screw in all implant systems (P<.05). There were no significant differences in the increasing rate of rotation among implant systems (P>.05). 3. Removable torque values were greater with non-coated screw than that with coated screw (P<.05). 4. Coated screw showed insignificant variations in the compressive forces during 10 consecutive trials(P>.05) 5. After repeated trials, the surface layer of coated screw was maintained relatively well. However surface wearing and irregular titanium fragments were found in non-coated screw.

• 대한치과보철학회지
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• 제47권2호
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• pp.125-135
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• 2009

연구목적: 임플란트 치료에서 흔히 발생하는 기계적인 문제점을 하나가 지대주나사의 풀림과 파절이다. 일반적으로 나사 연결의 안정성을 위해서는 지대주나사의 조임회전력에 의한 전하중을 나사의 탄성한계까지 증가시킬 필요가 있다. 그러나 저작운동에 의한 기능부하는 전하중이 가해진 지대주나사에 추가적인 인장력을 가하게 되어 나사의 풀림이나 파절의 가능성을 높인다. 이러한 풀림이나 파절을 방지하면서 동시에 최대의 결합 강도를 가지는 조임회전력을 찾는 연구가 필요하다. 본 연구는 지대주나사의 조임회전력이 임플란트-지대주 연결부 안정성에 미치는 영향을 3차원 유한요소 분석을 통하여 확인하고자했다. 연구 재료 및 방법: External butt joint를 가진 임플란트를 기반으로 3차원 유한요소 해석모형을 설계하였다. 조임회전력에 따른 지대주나사의 전하중을 이론치, 실험치 및 해석치를 비교하여 해석모형을 검증하였다. 검증한 해석모형에서 대해 조임회전력을 10 Ncm, 20 Ncm, 30 Ncm, 그리고 40 Ncm로 각각 적용하고 지대주에 30도 경사지게 250 N의 외부하중을 가하여 유산요소 해석을 실시하였다. 그 결과를 통해 지대주나사의 최대 등가응력을 계산하고 고정체와 지대주 연결부의 응력분포 및 이개거리(gap distance)를 산출하였다. 결과 및 결론: 본 연구조건 하에서 다음과 같은 결과를 얻었다. 1. 전하중은 조임회전력이 클수록 증가하였다. 2. 조임회전력 적용 후 최대 등가응력은 지대주나사 경부에서 발생하였으며, 나사산 체결부에서는 주로 경부쪽 네 개의 나사산에 응력이 집중되었다. 3. 외부하중을 가했을 때에도 조임회전력을 적용했을 때와 동일하게 최대 등가응력은 주로 지대주나사 경부에서 발생하였으나, 10 Ncm의 조임회전력을 적용한 경우에서는 지대주나사 두부밑면에서 발생하였다. 4. 외부하중을 가했을 때 10 Ncm와 20 Ncm의 조임회전력을 적용한 경우에서는 연결부 이개(joint opening) 현상이 관찰 되었다. 5. 조임회전력이 40 Ncm인 경우에는 경사하중에 의해 지대주나사의 경부에 발생하는 최대등가응력이 나사의 소재인 티타늄 합금의 허용응력을 초과하였다. 이상의 결과로 볼 때, 조임회전력은 고정체와 지대주 연결부의 안정성에 영향을 미치는 것이 확인되었다. 임플란트 지대주나사는 임상에서 발생하는 기능 하중을 고려하여 고정체와 지대주 연결의 안정성을 유지할 수 있는 적정 조임회전력의 크기가 제안되어야 한다.

• Journal of Welding and Joining
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• 제32권6호
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• pp.64-69
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• 2014

The applications by using fiber laser have increased recently. However, due to high beam quality of fiber laser, it is inappropriate to apply the existing laser welding monitoring technology to the fiber laser welding as it is. On this study, thus, we analyzed emission signal with RMS and FFT for the in-process monitoring during fiber laser welding. 12mm-thick 304L stainless steel sheet was used in fiber laser welding and the result showed as follows: The intensity changes in RMS did not clarify the distinction between full penetration and partial penetration. However, as welding speed increases, specific frequency also increases in regards of frequency analysis by using FFT.

• Journal of Welding and Joining
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• 제4권2호
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• pp.21-29
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• 1986

The influence of welding heat input variation(600-900J/cm) and heat-treatment condition after welding on tensile strength of butt welded joint in $175Kg/mm^2$ strength level Maraging steel(Co-free and Co-containing) sheets was investigated on the basis of hardness distribution, microstructure of weld metal and fracture surface. The obtained main results are as follows; 1. The strength of weldment (UTS, NTS), joint efficiency showed a little decreasing tendency with the increase in welding heat input, and the elongation showed a little increasing tendency with the increase in the width of weld metal. It was considered because of the plastic constraint of the high strength base metal. 2. The strength of weldment was better in the solution treatment and aging than the aging only after welding due to the disappearance of almost denverite in weld metal. 3. The hardness distribution in weldment after welding and heat-treatment was almost similar to both Co containing and Co free Maraging steel with change in welding heat input. 4. The fracture was occurred at weld metal, and the fracture surface showed a relatively shallow dimples in both Co containing and Co free Maraging steel.