• Title/Summary/Keyword: Bursting

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유한요소법과 FLSD를 이용한 관재 하이드로포밍 공정에서의 성형 한계 예측 (Forming Limit Prediction in Tube Hydroforming Processes by Using the FEM and FLSD)

  • 김상우;김정;이정환;강범수
    • 소성∙가공
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    • 제14권6호
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    • pp.527-532
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    • 2005
  • Among the failure modes which can occur in tube hydroforming such as wrinkling, bursting or buckling, the bursting by local instability under excessive tensile stresses is irrecoverable phenomenon. Thus, the accurate prediction of bursting condition plays an important role in producing the successfully hydroformed part without any defects. As the classical forming limit criteria, strain-based forming limit diagram (FLD) has widely used to predict the failure in sheet metal forming. However, it is known that the FLD is extremely dependant on strain path throughout the forming process. Furthermore, The application of FLD to hydroforming process, where strain path is no longer linear throughout forming process, may lead to misunderstanding for fracture initiation. In this work, stress-based forming limit diagram (FLSD), which is strain path-independent and more general, was applied to prediction of forming limit in tube hydroforming. Combined with the analytical FLSD determined from plastic instability theory, finite element analyses were carried out to find out the state of stresses during hydroforming operation, and then FLSD is utilized as forming limit criterion. In addition, the approach is verified by a series of bulge tests in view of bursting pressure and shows a good agreement. Consequently, it is shown that the approach proposed in this paper will provide a feasible method to satisfy the increasing practical demands for judging the forming severity in hydroforming processes.

유한요소법과 FLSD를 이용한 관재 하이드로포밍 공정에서의 성형 한계 예측 (Forming Limit Prediction in Tube Hydroforming Processes by using the FEM and ELSD)

  • 김상우;김정;이정환;강범수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.92-96
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    • 2005
  • Among the failure modes which can be occurred in tube hydroforming such as wrinkling, bursting or buckling, the bursting by local instability under excessive tensile stresses is irrecoverable phenomenon. Thus, the accurate prediction of bursting condition plays an important role in producing the successfully hydroformed part without any defects. As the classical forming limit criteria, strain-based forming limit diagram has widely used to predict the failure in sheet metal forming. However, it is known that the FLD is extremely dependant on strain path throughout the forming process. Furthermore, the path-dependent limitation of FLD makes the application to hydroforming process, where strain path is no longer linear throughout forming process, more careful. In this work, stress-based forming limit diagram (FLSD), which is strain path-independent and more general, was applied to prediction of forming limit in tube hydroforming. Combined with the analytical FLSD determined from plastic instability theory, finite element analyses were carried out to find out Ihe state of stresses during hydroforming operation, and then FLSD is utilized as forming limit criterion. In addition, the approach is verified with a series of bulge tests in view of bursting pressure and shows a good agreement. Consequently, it is shown that the approach proposed in this paper will provide a feasible method to satisfy the increasing practical demands for judging the farming severity in hydroforming processes.

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STABILITY ANALYSIS OF BURSTING MODELS

  • Lee, Eui-Woo
    • 대한수학회지
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    • 제42권4호
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    • pp.827-845
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    • 2005
  • In this paper, we present a general method for the stability analysis of some bursting models. Our method is geometric in the sense that we consider a flow-defined return map defined on a section and determine when the map is a contraction. We find that there are three different stability types in the codimension-1 planar bursters.

대규모 간선에 있어서 써차지 흐름에 동반되는 맨홀뚜껑 비산현상에 관한 연구 (A Study of Manhole Bursting due to Surcharged Flow in Large Sewer System)

  • 최성열
    • 한국방재학회 논문집
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    • 제4권2호
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    • pp.53-59
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    • 2004
  • 본 연구는 집중호우 시에 발생하는 맨홀뚜껑의 비산(飛散)현상의 원인을 수리모형과 수치모형(SWMM)을 사용하여 밝힌 연구이다. 대규모 간선에서 써차지 흐름의 급격한 수두상승 현상에 대해 수치모형과 수리모형 결과가 매우 잘 일치하였다. 맨홀 뚜껑이 비산 하는 현상의 원인은 펌프장의 게이트 조작이나 간선의 막힘 등으로 발생하는 써차지 흐름에 따른 압력전파에 의해 기인하는 맨홀 내 잔존 압축공기괴의 맨홀에서의 팽창 분출에 의한 것으로 나타났다.

유한요소법에 의한 타원 판넬의 성형성에 관한 연구 (A Study on the Formability of Ellipse Panel by Finite Element Method)

  • 강대민
    • 동력기계공학회지
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    • 제3권2호
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    • pp.89-97
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    • 1999
  • In this paper the forming simulations of ellipse bulge have been researched by using $PAM-STAMP_{TM}$ to estimate the sheet metal forming and the plastic deformation characteristic of ellipse bulge. Thin elliptical diaphragms of brass, copper, aluminum, and mild steel are bulged in elliptical dies having aspect ratios of 1.33 and 2. In order to compare the simulation results with the experiment and ellipse bulge's theory derived by using Johnson and Duncan's theory, the relations of hydraulic pressure and polar height, polar thickness strain and polar height, were compared. According to this study, the results of simulation and ellipse bulge's theory derived by using Johnson and Duncan's theory, and the bursting pressure and the bursting polar height are good agreement to the experiment. So, the results of simulation by using $PAM-STAMP_{TM}$ and the ellipse bulge's theory will give engineers good information to make assessment the formability and plastic deformation characteristic of hydraulic ellipse bulge test.

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심용접 튜브를 사용한 벌지 성형에서의 터짐불량 예측 (Numerical prediction of bursting failure in bulge forming using a seamed tube)

  • Kim, J.;Kim, Y.W;B.S. Kang
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.240-243
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    • 2003
  • Finite element analyses for bursting failure prediction in bulge forming under combined internal pressure and independent axial feeding are carried out. By means of the FEM combined with Oyane's ductile fracture criterion based on Hills quadratic plastic potential, the forming limit and bursting pressure level are investigated for a seamed tube that comprises of weldment, heat affected zone(HAZ) and base material parts. Especially, in order to determine the material property of HAZ tensile tests for the base material and the weld metal are executed based on iso-strain approach. Finally, through a series of bulge forming simulations with consideration of the weldment and HAZ it is concluded that the proposed method would be able to predict the bursting pressure and fracture initiation site more realistically, so the approach can be extended to a wide range of practical bulge forming processes.

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발육 속도 모델을 이용한 포도 '캠벨얼리'의 발아기 예측 (Developmental Rate Equations for Predicting Bud Bursting Date of 'Campbell Early' (Vitis labrusca) Grapevines)

  • 윤석규;신용억;윤익구;남은영;한점화;최인명;유덕준;이희재
    • 원예과학기술지
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    • 제29권3호
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    • pp.181-186
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    • 2011
  • 포도 '캠벨얼리'의 발아기 예측을 위해 자발 휴면 타파 이후 발아일까지의 발육 속도(DVR) 계산식을 도출하였다. 항온 실험에서 계산한 DVR은 온도에 대하여 지수 함수식 또는 선형 함수식 모형으로 증가하는 경향이며 DVR 기울기는 0.0019 내외였다. 포도 DVR 계산식은 대기 온도에 대하여 $DVR=0.0249+0.0020e^{0.1654x}$ 또는 DVR = 0.0019x + 0.0187이었으며, DVR 계산식에 일 평균 기온을 대입하여 계산한 예측 발아일의 실측 발아일에 대한 적합도 검정 RMSE 값이 4일 이하로 작았다. 또한 DVR 계산식에 시간별 온도 자료를 대입한 경우에는 일 평균 기온 자료를 사용한 경우보다 오차 값이 작았으며 이때 RMSE 값은 3일 이하였다. 이는 본 연구에서 계산한 DVR 계산식이 포도 발아기 예측에 유용한 예측 값을 제공할 수 있다는 것을 의미한다.

2400MPa 단일 강연선이 적용된 포스트텐션 정착 구역 설계에 대한 실험적 연구 (Experimental Analysis of Anchorage Zone Design for Unbonded Post-Tensioned Concrete Beam With 2400MPa Single Tendons)

  • 문상필;노경민;김민숙;이영학
    • 한국공간구조학회논문집
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    • 제20권1호
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    • pp.41-48
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    • 2020
  • In this study, the design of anchorage zone for unbonded post-tensioned concrete beam with single tendons of ultimate strength 2400MPa was evaluated to verify that the KDS 14 20 60(2016) and KHBDC 2010 codes are applicable. The experimental results showed that the bursting force equation of current design codes underestimated bursting stress measured by test, because the KDS 14 20 60(2016) and KHBDC 2010 propose the location of the maximum bursting force 0.5h which is the half of the height of member regardless of stress contribution. Although the allowable bearing force calculated by current design codes was not satisfied the prestressing force, the cracks and failure in anchorage zone was not observed due to the strengthening effect of anchorage zone reinforcement.

하이드로포밍 부품의 성형성 평가기준 적용 연구 (Study on Application of Forming Limit Criteria for Formability on Hydroforming Parts)

  • 허성찬;송우진;구태완;김정;강범수
    • 대한기계학회논문집A
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    • 제31권8호
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    • pp.833-838
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    • 2007
  • In tube hydroforming process, several defective products could be obtained such as bursting, wrinkling, folding, buckling. Because, especially, bursting is most frequently occurred failure among the well known failures, it is mostly important to predict the onset of bursting failure on tube hydroforming process. For most sheet metal forming processes, strain based forming limit diagram(FLD) is used often as a criteria to estimate the possibility of onset of the failures proposed above. However, FLD has a shortcoming that it is dependent on strain path while stress based diagram is independent on strain history. Generally, tube hydroforming consists of three main processes such as pre-bending, pre-forming, and hydroforming and it means that the strain histories of final products are nonlinear. Therefore, forming limit stress diagram(FLSD) is more suitable to predict forming limit for hydroforming parts. In this study, FLSD is applied to estimate bursting failure for an engine cradle of an automobile part. Consequently, it is proved that application of FLSD to predict forming limit is available for tube hydroforming parts.

직사각형 전지 케이스의 V-notch부 터짐 예측에 관한 연구 (Study on Bursting Prediction of Rectangular Battery Case with V-Notch)

  • 김상목;송우진;구태완;김정;강범수
    • 소성∙가공
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    • 제18권1호
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    • pp.59-66
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    • 2009
  • In this study, V-notch part has been considered as one of safety components in rectangular cup used for mobile device. This kind of safety component in rectangular cup with the V-notch part, which controls adequately the increased internal pressure in the rectangular cup, plays an important role to prevent the explosion from the excessive internal pressure. The protecting mechanism on the mobile device against the explosion is that a series of fracture on the V-notch part at the critical internal pressure level occurs. Therefore, it is very crucial to estimate accurately the working pressure range of the safety device. Relationship between the working internal pressure and fracture phenomenon at V-Notch part was investigated through numerical analysis using ductile fracture criteria. Integral value, I, of the used ductile fracture criteria was calculated from effective stress and strain, and then the bursting pressure of the V-notch part was extracted. Comparisons between the estimated and experimental results show that this systematic approach to predict bursting pressure using the ductile fracture criteria gives fairly good agreements.