• Journal of the Korean Society for Precision Engineering
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• v.7 no.4
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• pp.73-84
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• 1990

A burr has been defined as an undesirable projection of material formed as the result of plastic flow from a cutting or shearing operation. It is Unavoidable in all kinds of machining operation. This paper describe the burr formation mechanism which is based on the behavior of workpiece material during orthogonal machining of the clay on the milling machine. Specially in this report the rollover burr is dealt as a specific case of the chip formation in the final stage of cutting. The negative shear angle is introduced as an important features of burr formation. It is found that the burr formation process is divided into three stage-initiation, development of negative shearing, and formation of the burr with appropriate assumptions. Using above the burr formation mechanism, the size of burr can be estimated by cutting conditions.

• Korean Journal of Computational Design and Engineering
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• v.6 no.4
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• pp.222-228
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• 2001

In the milling operation, the burr can be generated on the intersection of cutting tool and workpiece. Due to burr formation, we expect lower efficiency in the operation and the cost increase. In order to understand the burr formation mechanism in the milling operation on the arbitrary feature, we developed an algorithm to analyse and predict the exit burr formation mechanism. Firstly, the recognition of arbitrary shaped workpiece was done through the CAD data. This data includes point information on the vertices of the workpiece. Secondly, tile CAM data regarding tool geometry, tool path, cutting speed, and material data are retrieved to simulate the actual cutting process. Thirdly, we predict the exit burr formation on the edge of workpiece based on the geometric analysis. Lastly, an algorithm implemented in the Windows environment to visualize the burr formation simulation. With this information, we can predict which portion of workpiece would have the exit burr in advance so that we call manage to find a way to minimize the edit burr formation in the actual cutting.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.3 s.96
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• pp.47-52
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• 1999

Theoretical and experimental studies on burr formation and deburring in many manufacturing processes have been actively pursued. Though micro-drilling has become more important in the production of precision parts such as PCB, air bearing, camera and nozzle, most studies on drilling burr formation have focused on the conventional drilling process. This paper describes burr formation process and the effect of cutting conditions such as spindle speed, feedrate and drilling depth per one step on burr formation in drilling A6061 with drills of diameter 1.0mm and 0.6mm. Experimental results showed that burr with cap were formed at relatively low feedrates, while petal burrs with several large burr fragments were formed at high feedrates. Burr height appeared to increase at the hight feedrates and lower spindle speeds. The effect of final cutting depth on burr height was negligible.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.12
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• pp.25-33
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• 2003

A burr has been defined as undesirable projection of material formed as a result of plastic flow from a cutting or shearing operation. It is unavoidable in all kinds of machining operation. As a result, burr makes troubles on manufacturing process due to deburring cost, quality of products and productivity. In this study, the primary interest is about exit burr. The burr formation mechanism in each type of burr is classified. Data bases are developed to predict burr formation result. In the milling operation, we develop an algorithm to analyze the burr formation mechanism by the geometrical analysis on the multi featured workpiece with multi cutting path. The algorithm includes three steps, i. e., the feature identification, the cutting condition identification, and the analysis on exit burr formation. We can predict which portion of workpiece would have the exit burr in advance so that we can manage to find a way to minimize the exit burr formation in an actual cutting. Also, this algorithm can be implemented in a commercial CAM package so that we can simulate the NC code to review the burr formation in advance.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.8
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• pp.55-62
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• 2002

A burr has been defined as undesirable projection of material formed as the result of plastic flow from a cutting or shearing operation. It is unavoidable in all kinds of machining operation. As a result, burr makes troubles on manufacturing process due to deburring cost, quality of products and productivity. In face milling operation, burrs are formed along five edges on the workpiece. In this study, the primary interest is about exit burr The influence of the cutting parameters on the formation of exit burrs in face milling will be described experimentally. Using the results of experimental study, burr types are classified according to appearance and formation mechanism in exit burr. The burr formation mechanism in each type of burr is suggested. Data bases are developed to predict burr formation result.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.10
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• pp.200-207
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• 2001

Burrs farmed in drilling are classified into three types, no burr, burrs with cap, teared burr. To control burr size in drilling, the second type burrs with cap are to be formed because it is small and uniform. It is necessary to understand the mechanism of cap formation to derive the burr formation into second type burr with cap. In several materials. second type burrs are formed in drilling by changing cutting conditions. It is observed that cap is formed as a result of the plastic deformation along the outside of exit hope. According to the tension behavior of the material in concentrated region between hole and drill outside edge, the geometry of burr with cap is determined. Simplified 2D FEM analysis shows good prediction for burr formation.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.810-813
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• 2000

Burr makes trobles on manufacturing process due to deburring cost, quality of products and productivity. This paper described the results of experimental study on the influence of the cutting parameters on the formation of exit burrs in face milling. The cutting parameters were investigated changing exit angle, rake nagle , lead angle in tool geometry as well as feed per tooth. Also we carried out experimets on several materials. Using the result of experimental study, burr types are classified according to appearance and formation mechanism in exit burr and we are considered the burr formation in each type of burr.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.5
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• pp.57-65
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• 2003

The formation of exit burr in drilling metals is analyzed by finite element method. The simplified burr formation model is suggested for the complex mechanism of burr formation in drilling on the basis of experimental data. Using the model the magnitude of burr is predicted and the effect of material properties of workpiece and cutting condition on burr formation is analyzed in the present study. The suggested model is verified by comparing simulation results and experimental ones. The predicted size and shape of burr are in good agreement with those observed by experiment.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.823-826
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• 2000

Burr formed in drilling are classified into three types. no burr, burrs with cap, teared burr. To control burr size in drilling. the second type burrs with cap are to be formed because it is small and uniform. It is necessary to understand the mechanism of cap formation to derive the burr formation into second type burr with cap. In several materials, second type burrs are formed in drilling by changing cutting conditions. It is observed that cap is formed as a result of the plastic deformation along the outside of exit hole. According to the tension behavior of the material in concentrated region between hole and drill outside edge, the geometry of burr with cap is determined.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.9 s.186
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• pp.47-53
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• 2006

An Experiment was carried out to find the scheme far minimization of burr formation on inclined exit surface in drilling. Several drills with different geometry are used for drilling the workpiece with inclined exit surface. Step drills are specified with step angle and step size. The influence of the inclination angle of exit surface on burr formation was observed, which enables to analyze the burr formation mechanism on inclined exit surface. Along the edge on the inclined exit surface, burrs are formed by the bending deflection to feed direction and also burrs are formed in exit direction of cutting edge. To minimize the burr formed in feed direction, the corner angle which is formed by the inclination angle and step angle must be large enough not to be bent to burr. By decreasing step angle of drill and decreasing the distance between two axes of two holes, burr formation at the intersecting holes can be minimized. Burr formation mechanisms are analyzed according to the drill geometries and cutting conditions. Several schemes far burr minimization on inclined exit surface were proposed.