• 제목/요약/키워드: Bumper

검색결과 239건 처리시간 0.028초

주행 중 자동차 앞 범퍼의 강도 내구성에 관한 연구 (Study on Strength Durability of Automotive Front Bumper during Driving)

  • 한문식;조재웅
    • 한국생산제조학회지
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    • 제22권4호
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    • pp.673-679
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    • 2013
  • This study investigates the strength durability of an automotive front bumper subjected to vibrations during driving. Through structural analyses,the maximum equivalent stresses of models 1 and 2 were found to be 187.09 and 278.4 MPa, respectively. The maximum deformations of models 1 and 2 were 1.3772 and 2.675 mm, respectively. As model 1 shows less deformation than model 2, itis stronger than model 2. Models 1and 2 show natural frequencies within 230 Hz as the range of the maximum harmonic response frequency. Models 1 and 2 have maximum amplitude displacements of 0.105 and 0.154 mm at critical frequencies of 159 and 110 Hz, respectively. As model 1 has a higher critical frequency than model 2, it has more strength durability than model 2. This study result can be effectively utilized for the design of a front bumper by investigating prevention against damage and its strength durability.

하이드로 포밍 성형공정 해석을 위한 강소성 유한요소 프로그램 개발 및 적용 (Rigid-Plastic Finite Element Approach to Hydroforming Process and Its Application)

  • 강범수
    • 한국정밀공학회지
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    • 제17권4호
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    • pp.22-28
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    • 2000
  • By using the finite element method, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of hydroforming process could be evaluated. The fracture initiation site and the forming limit for two typical hydroforming processes, tee extrusion and bumper rail under different forming conditions are predicted in this study. For tee extrusion hydroforming process, the pressure level has significant influence on the forming limit. When the expansion area is backed by a supporter and bulged, the process would be more stable and the possibility of bursting failure is reduced. For bumper rail, the ductile fracture integral i is not only affected by the process parameters, but also by the shape of preforming blank. Due to no axial feeding on the end side of the blank, the possibility of cracking in hydroforming of the bumper rail is influenced by the friction condition more strongly than that of the tee extrusion. All the simulation results show reasonable plastic deformation, and the applications of the method could be extended to a wide range of hydroforming processes.

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연성파괴모델의 유한요소법을 이용한 하이드로포밍공정에의 성형한계 예측 (Prediction of Forming Limit in Hydroforming Processes by Using Finite Element Method and Ductile Fracture Criterion)

  • 김대환;뇌여평;강범수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.230-235
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    • 2000
  • By using the finite element method, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of hydroforming process could be evaluated. The fracture initiation site and the forming limit fer two typical hydroforming processes, tee extrusion and bumper rail under different forming conditions are predicted in this study. For tee extrusion hydroforming process, the pressure level has significant influence on the forming limit. When the expansion area is backed by a supporter and bulged, the process would be more stable and the possibility of bursting failure is reduced. For bumper rail, the ductile fracture integral I is not only affected by the process parameters, but also by the shape of preforming blank. Due to no axial feeding on the end side of the blank, the possibility of cracking in hydroforming of the bumper rail is influenced by the friction condition more strongly than that of the tee extrusion. All the simulation results show reasonable plastic deformation, and the applications of the method could be extended to a wide range of hydroforming processes.

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OPTIMAL PROCESSING AND SYSTEM MANUFACTURING OF A LASER WELDED TUBE FOR AN AUTOMOBILE BUMPER BEAM

  • Suh, J.;Lee, J.H.;Kang, H.S.;Park, K.T.;Kim, J.S.;Lee, M.Y.;Jung, B.H.
    • International Journal of Automotive Technology
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    • 제7권2호
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    • pp.209-216
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    • 2006
  • A study has been conducted for an optimal processing and an apparatus for manufacturing a laser welded tube for one-body formed bumper beam. The tube dimensions used in calculation were the thickness of 1.4 mm, the diameter of 105.4 mm and the length of 2000 mm. The tube was formed of a cold rolled high strength steel plate(tensile strength of 600 MPa). The two-roll bending method was the optimal tube forming process in comparison with the UO-bending method, the bending method on the press brake, the multi-step continuous roll-forming method and the 3-roll bending method. Monitoring of the welding quality was conducted and the seam tracking along the butt-joint lengthwise to the tube axis was also examined. The longitudinal butt-joint was welded by using a $CO_2$ laser welding machine equipped with a seam tracker and a plasma sensor. The $CO_2$ laser tube welding machine could be used for precise seam tracking and real-time monitoring of the welding quality. As a result, the developed laser welded tube could be used for a one-body formed automobile bumper beam.

60kgf/$\textrm{mm}^2$급 자동차 범퍼빔용 레이저 용접 튜브 제조기술 및 장치연구 (Production of Laser Welded Tube for Automobile Bumper Beam from 60kgf/$\textrm{mm}^2$Grade Steel Sheet)

  • 서정;이제훈;김종수;김정오;강희신;이문용;정병훈
    • 한국정밀공학회지
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    • 제21권7호
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    • pp.136-144
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    • 2004
  • Optimal process and system to produce the laser welded tube for one body formed bumper beam are studied. The calculated size of tube is a thickness of 1.4mm, diameter of 105.4mm and length of 2000mm. The tube is shaped from a cold rolled high strength steel sheet(tensile strength: 60kgf/$\textrm{mm}^2$ grade). Two roll bending method is the optimal tube shaping process compared to UO-bending, bending on press brake, multi-step continuous roll forming and 3 roll bending methods. Weld quality monitoring and seam tracking along the butt-joint lengthwise to the tube axis are also studied. The longitudinal butt-joint is welded by the $CO_2$ laser welding system equipped with a seam tracker and plasma sensor. The constructed $CO_2$laser tube welding system can be used for the precision seam tracking and the real-time monitoring of weld quality. Finally, the obtained laser welded tube can be used for one-body formed automobile bumper beam.

고고범퍼카 프로젝트 기반의 정보영재반 수업에서 나타나는 컴퓨팅 사고 패턴 분석 (Analysis of Computing Thinking Patterns revealed in Gifted Information Classroom Teaching based on a GoGo Bumper Car Project)

  • 전영국
    • 컴퓨터교육학회논문지
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    • 제20권1호
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    • pp.49-62
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    • 2017
  • 본 논문의 목적은 수학정보 영재반 수업에서 고고보드를 사용하여 고고범퍼카의 조립 과정 및 고고모니터 명령어로 고고범퍼카를 제어하는 활동을 분석하여 강사와 참여 학생 사이의 상호작용적 활동과 컴퓨팅 사고 패턴을 질적으로 탐구하는 것이다. 연구자는 연구참여자(로봇 강사 및 참여 학생) 2명을 대상으로 2013년 7월 말에 이틀 동안 고고범퍼카 프로젝트 수업을 비디오로 촬영하였다. 그리고 그 이후에 진우를 대상으로 2013년 11월과 2014년 1월 사이에 별도의 후속 면담과 비디오 회상면담을 3회 실시하여 고고범퍼카 프로젝트 수행 과정에 관한 자료를 보완적으로 수집하였다. 비디오 및 면담 자료와 산출물인 고고모니터 코드를 분석한 결과 연구자는 고고범퍼카 프로젝트의 수행 활동에서 나타나는 컴퓨팅 사고의 전개 양상을 포착하였다. 참여 학생은 고고보드 부품 사용과 고고모니터 코딩 활동에서 로봇 강사와의 상호작용을 통하여 종종 숙고하면서 자신이 생각하는 바에 해당되는 명령어의 조합을 배열하면서 수정과 테스트를 순환적으로 하는 컴퓨팅 사고의 전개 패턴을 보여주었다.