• 제목/요약/키워드: Bumper

검색결과 239건 처리시간 0.033초

EFFECT OF FLASHING AND UPSETTING PARAMETERS ON THE FLASH BUTT WELDING OF HIGH STRENGTH STEEL

  • Kim, Young-Sub;Kang, Moon-Jin
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.384-389
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    • 2002
  • This study was aimed to evaluate the weldability and optimize the welding conditions for flash butt welding of 780MPa grade steel applied to the automotive bumper reinforcement. And then the relationship between the welding conditions and the joint performance relating specifically to coil-joining steel would be established. The effect of welding conditions between flashing and upsetting process was elucidated. Microstructure observation of the joint indicated that the decarburized band was mainly changed with upsetting process. Width of HAZ was also related to the upsetting conditions rather than the flashing conditions. Generally maximum hardness at HAZ was correlated with $C_{eq}$ of steel and the empirical relationship was obtained to estimate the HAZ properties. Tensile elongation at the joint was usually decreased with increasing the initial clamping distance. Investigation of fracture surface after tensile and bending tests reveal that the origin of cracking at the joint was oxide inclusions composed of $SiO_2$, MnO, $Al_2$ $O_3$, and/or FeO. The amount of inclusions was dependent on the composition ratio of Mn/Si in steel. If this ratio was above 4, the amount of inclusions was low and then the resistance to cracking at the joint was enough to maintain the joint performance. It was obtained that the flashing process influenced the conditions for the energy input to establish uniform or non-uniform molten layer, while the upsetting conditions influenced the joint strength. Heat input variable during flashing process was also discussed with the joint properties.

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고장력강 파이버 레이저 용접부의 HAZ 연화 특성에 관한 연구 (A Study on HAZ Softening Characteristics of Fiber Laser Weldment for High-Strength Steel)

  • 박민호;김일수;이종표;진병주;김도형;김인주;김지선
    • Journal of Welding and Joining
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    • 제33권6호
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    • pp.27-35
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    • 2015
  • Laser welding sector in the automotive industry has been widely recognized as one of the most important bonding processes, such as parts welding. Efforts to improve productivity and weld quality have been progressing steadily. In addition, laser welding is suitable for welding process that can produce high-quality welds suitable for flexible production and small quantity batch productions. In order to ensure the rigidity of the material, high strength material are applied to more than 1 GPa class body parts and automotive bumper beams. However, not only the situation is that the trend of domestic research, but also development is based on product molding considering freedom of shape where reinforcement is applied to meet the safety regulations and high-speed crash performance, despite the use of high strength materials. The tendency for heat-affected zone (HAZ) softening phenomenon common in areas of laser welded high tensile steel welding confirmed the occurrence of weld softening effect according to the process parameters. Based on this, range of process parameters could be selected for ensuring weld quality.

Signal Processing Algorithm to Reduce RWR Electro-Magnetic Interference with Tail Rotor Blade of Helicopter

  • Im, Hyo-Bin;Go, Eun-Kyoung;Jeong, Un-Seob;Lyu, Si-Chan
    • International Journal of Aeronautical and Space Sciences
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    • 제10권2호
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    • pp.117-124
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    • 2009
  • In the environment where various and complicated threat signals exist, RWR (Radar Warning Receiver), which can warn pilot of the existence of threats, has long been a necessary electronic warfare (EW) system to improve survivability of aircraft. The angle of arrival (AOA) information, the most reliable sorting parameter in the RWR, is measured by means of four-quadrant amplitude comparison direction finding (DF) technique. Each of four antennas (usually spiral antenna) of DF unit covers one of four quadrant zones, with 90 degrees apart with nearby antenna. According to the location of antenna installed in helicopter, RWR is subject to signal loss and interference by helicopter body and structures including tail bumper, rotor blade, and so on, causing a difficulty of detecting hostile emitters. In this paper, the performance degradation caused by signal interference by tail rotor blades has been estimated by measuring amplitude video signals into which RWR converts RF signals in case a part of antenna is screened by real tail rotor blade in anechoic chamber. The results show that corruption of pulse amplitude (PA) is main cause of DF error. We have proposed two algorithms for resolving the interference by tail rotor blades as below: First, expand the AOA group range for pulse grouping at the first signal analysis phase. Second, merge each of pulse trains with the other, that signal parameter except PRI and AOA is similar, after the first signal analysis phase. The presented method makes it possible to use RWR by reducing interference caused by blade screening in case antenna is screened by tail rotor blades.

Analysis of Vessel Traffic in Tokyo Bay Observed by New Remote Radar Network System

  • Okano, Tadashi;Ohtsu, Kohei;Hagiwara, Hideki;Shoji, Ruri;Tamaru, Hitoi;Liu, Shun
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2004년도 Asia Navigation Conference
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    • pp.208-216
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    • 2004
  • Since 2000, the authors have been developing remote radar network system to observe the vessel traffic in Tokyo Bay. In December 2002, the first operational remote radar station was set at the National Defense Academy in Yokosuka, and vessel traffic observation was started. However, it was impossible to perform accurate observation in the northern part of Tokyo Bay by this Yokosuka radar station only. In September 2003, the second remote radar station and AIS receiving station were installed at Higashi Ogishima in Kawasaki. This second radar enabled us to carry out accurate observation in that area. Both radars can be remotely controlled from the monitoring station in Tokyo University of Marine Science and Technology. On September 30 and October 1,2003, the vessel traffic observation was carried out using both radars. Combining radar images observed by both radars, the ships' tracks were taken and the dangerous ships were extracted by using SJ value and Bumper Model. The time changes of dangerous ship density in some areas in Tokyo Bay and utilization ratio of the traffic routes were also investigated. In addition, analyzing the AIS date received at Kawasaki station, the positions and speed vectors of the ships equipped with AIS were shown.

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자동차 부품용 마그네슘 합금 관재 압출공정조건 분석 (Analysis of Tube Extrusion Process Conditions Using Mg Alloy for Automotive Parts)

  • 박철우;김호윤
    • 대한기계학회논문집A
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    • 제36권12호
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    • pp.1675-1682
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    • 2012
  • 경량화는 대기오염과 자원고갈의 측면에서 매우 중요하게 인식되고 있어, 많은 자동차용 부품이 Al 및 Mg 합금으로 대체되었으며, 관련 연구가 지속적으로 증가하고 있다. 그러나 Mg 합금은 Al 합금에 비해 높은 재료비와 난성형성으로 인한 낮은 생산성 때문에 제한적으로 적용되고 있다. 본 연구에서는 FEA를 이용하여 자동차 범퍼 백 빔용 관재에 대한 공정조건을 분석하였으며, 생산성을 향상시킬 수 있는 방법을 확립하였다. 물성치 확보를 위해 물성시험을 수행하였으며, 소성변형 중 발생하는 열 관련 물성을 정의하기 위하여 단순형상에 대한 실험과 해석을 수행하였다. 이후 온도조건 및 램 속도를 고려하여 제품에 대한 해석을 수행하였다. 이를 통하여 압출공정조건을 확립하였으며, 표면결함이 없는 제품을 성형하는데 성공하였다.

자기장을 이용한 자율주행 전기자동차의 조향제어 (Steering Control for Autonomous Electric Vehicle using Magetic Fields)

  • 김태곤;손석준;유영재;김의선;임영철
    • 센서학회지
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    • 제10권2호
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    • pp.134-141
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    • 2001
  • 본 논문은 자기장을 이용한 자율주행 전기자동차의 조향 제어에 대한 연구이다. 도로의 중앙에 일정 간격으로 영구자석을 설치하고 차량에 자기 센서를 장착하여 차량의 이동에 따른 자기장의 변화를 측정하여 조향 제어가 되도록 하였다. 단일 자석에 의한 자계 분포로부터 일정한 간격으로 나열된 영구자석에 의한 자계를 분석하였고, 이를 이용하여 자석에 의한 직선 및 곡선 도로를 만들어 주행 시뮬레이션을 하였다. 차량의 조향 제어를 위해 신경회로망을 이용하여 제어기를 구성하고, 자석을 설치하여 만든 실험도의에서 실제 제작한 전기자동차를 이용하여 주행 실험을 하였다. 실제 주행 실험에서 차체와 외부 지자기에 의한 영향을 보상하여 제안된 방법에 의한 자율 주행 차량의 자율 주행이 가능함을 확인하였다.

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차량 추적 실험을 통하여 디젤 후처리 장치가 입자상 물질 배출에 미치는 영향 파악 (On-road Investigation of PM Emissions of Diesel Aftertreatment Technologies (DPF, Urea-SCR))

  • 이석환;김홍석;박준혁;조규백
    • 한국자동차공학회논문집
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    • 제19권5호
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    • pp.92-99
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    • 2011
  • To measure the traffic pollutants with high temporal and spatial resolution under real conditions, a mobile emission laboratory (MEL) was designed. The equipment of the mini-van provides gas phase measurements of CO, NOx, $CO_2$, THC (Total hydrocarbon) and number density & size distribution measurements of fine and ultra-fine particles by a fast mobility particle sizer (FMPS) and a condensation particle counter (CPC). The inlet sampling port above the bumper enables the chasing of different type of vehicles. This paper introduces the technical details of the MEL and presents data from the car chasing experiment of diesel bus equipped with aftertreatment system. The dilution ratio was calculated by the ratio of ambient NOx and tail-pipe NOx. Most particles from the diesel bus were counted under 300 nm and the peak concentration of the particles was located between 30 and 60 nm. The total PM number emission from diesel bus equipped with DPF was 10 orders of magnitude lower compared to those emitted from base diesel bus. And the total PM number emission from diesel bus equipped with SCR was comparable to the particle emission from base diesel bus.

우리나라의 브랜드 쌀 생산 및 이용현황

  • 최해춘
    • 한국식품저장유통학회:학술대회논문집
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    • 한국식품저장유통학회 2002년도 창립 10주년 기념 국제학술심포지움
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    • pp.46-53
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    • 2002
  • The self-sufficiency of rice production was attained in 1975 through development of Tongil-type high-yielding rices and rapid dissemination to farmers and innovation of cultivation technologies, so-called "green revolution" in Korea. It can be continued during the last twenty seven years except some years with meterological disasters. The national average of milled rice yield per ha was only 3.1 ton at the first half of 1960′s, but it drastically increased to 5.0 ton at the 2nd half of 1990′s. Also, the rice quality was highly improved through the continuous varietal improvement of high-yielding japonica rice cultivars. The amounts of rice stock will go beyond about 1.9 million tons in 2002 due to the recent continuos bumper rice crop and relatively rapid reducing in rice consumption. There are so many rice brands over 1,200 in Korea, but most of rice commodities are not enough controlled in terms of marketing quality and palatability of cooked rice. Although the most rice brands are not properly controlled in quality management, its average level of grain quality is largely improved through the continuously increased diffusion of newly-developed high-quality rice cultivars since 1991. The rapid construction of rice processing complex(RPC) since 1992 also accelerates the production and distribution of brand rices. Especially, about half of distribution amounts are covered by brand rice commodities of the agricultural cooperative associations. The rice is mainly consumed by the type of cooked rice. The amounts of rice consumption for food processing is only below 4% of total rice consumption. The processed rice foods is mainly consumed as various processed cooked rices, rice cakes, and rice wines.

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자동차 부품용 무도장 메탈릭 플라스틱 소재 개발 (Development of Paint-free Metallic Plastic Material for Automotive Parts)

  • 최민진;조정민;최영호;최민호;이춘수;성한기;이경실;박기훈;황세종
    • Korean Chemical Engineering Research
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    • 제60권2호
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    • pp.295-299
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    • 2022
  • 본 논문에서는 범퍼 스키드 플레이트 및 아웃사이드미러 하우징 부품에 적용되는 polypropylene (PP)와 acrylonitrile styrene acrylate (ASA) 소재를 활용하여 무도장 메탈릭 소재 구현에 대해 연구하였다. 금속 효과를 극대화하기 위해 알루미늄 입자의 종류, 크기, 함량을 최적화하였고 웰드 라인을 은폐하기 위해 종횡비가 상이한 하이브리드 알루미늄 입자를 사용하였다. 또한 부품 표면에 발생되는 플로우 마크를 개선하기 위해 유동성을 제어하였으며 사출 해석을 수행하였다.

자동차 에어백의 제어부품 불량에 의한 고장현상 및 후방 추돌에 관련된 에어백 미전개에 대한 사례 연구 (Study of Examples for Air Bag Non-deployment Including Rear Collision and Failure Phenomenon by Damage of Control Parts in Vehicle Air Bag)

  • 이일권;김영규;문학훈
    • 한국가스학회지
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    • 제16권6호
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    • pp.102-106
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    • 2012
  • 이 논문의 목적은 현장에서 발생되는 자동차 에어백 시스템의 고장사례를 모아 분석하고 연구하는 것이다. 첫 번째 사례에서는 에어백 시스템의 클럭 스프링과 에어 백 모듈 사이 배선 핀의 납땜부가 이탈되어, 배선 접촉불량에 의해 핀이 흔들릴 때마다 에어백의 작동불량 현상이 발생되는 것을 확인하였다. 두 번째 사례에서는 에어백 컴퓨터 내부의 단품 소자의 손상으로 인해 에어백 작동불량 현상이 발생된 것을 확인하였다. 세 번째 사례에서는 조수석 시트 벨트 프리텐셔너(pre-tensioner)의 내부 핀과 저항을 연결해 주는 납땜부 이탈로 인해 에어백 경고등이 점등된 것을 확인하였다. 네 번째 사례에서는 승용자동차가 화물자동차의 후면을 추돌하였을 때 때 범퍼는 상대편 차량보다 낮아 아래로 끼어들게 된다. 이 때 사고의 충격은 차량의 프레임부분에 전달되지 않기 때문에 충격센서가 설치된 프레임부분에 충격이 적게 전달되어 에어백이 작동하지 않은 것을 확인하였다.