• Title/Summary/Keyword: Bumper

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Analysis of hydroforming process for bumper stay (하이드로포밍 공정을 이용한 범퍼 스테이 개발)

  • 강부현;김봉준;류종수;손성만;문영훈
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.233-236
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    • 2003
  • A bumper comprises a bumper face, a bumper beam for distributing the load from the impacts applied to the bumper face and reinforcing the bumper, an absorber member interposed between the bumper face and the bumper beam, and a pair of bumper stays which secure the bumper beam to the vehicle body. A conventional bumper stay structure is assembled into several stamped parts, so several processes are needed and the structure is complicated. In this study the bumper stay is applied to the tubular hydroforming which is known to have several advantages such as the reduction of the number of the process and the part weight. The thickness distribution of the tube after hydroforming and the internal energy at the event of the a compression are mainly considered to evaluate the hydro-formability and energy absorption performance.

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Finite element analysis on the hydroforming of bumper stay (하이드로포밍을 이용한 범퍼스테이 FEM 성형해석)

  • Kang B. H.;Kim B. J.;Ryu J. S.;Son S. M;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.202-205
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    • 2004
  • A bumper comprises a bumper face, a bumper beam for distributing the load from the impacts applied to the bumper face and reinforcing the bumper, an absorber member interposed between the bumper face and the bumper beam, and a pair of bumper stays which secure the bumper beam to the vehicle body. A conventional bumper stay structure is assembled into several stamped parts, so several processes are needed and the structure is complicated. In this study the bumper stay is applied to the tubular hydroforming which is known to have several advantages such as the reduction of the number of the process and the part weight. The thickness distribution of the tube is mainly considered to evaluate the hydro-formability and the shape of the tube is determined.

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Development of Manufacturing Technology for Crash Energy absorption Bumper Stay with Hydroforming (하이드로포밍을 이용한 충돌 에너지 흡수용 범퍼스테이제조기술 개발)

  • Sohn S. M.;Lee M. Y.;Kang B. H.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.27-31
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    • 2004
  • A bumper comprises a bumper face, a bumper beam for distributing the load from the impacts applied to the bumper face and reinforcing the bumper, an absorber member interposed between the bumper face and the bumper beam, and a pair of bumper stays which secure the bumper beam to the vehicle body. A conventional bumper stay structure is assembled into several stamped parts, so several processes are needed and the structure is complicated. In this study the bumper stay is applied to the tubular hydroforming which is known to have several advantages such as the reduction of the number of the process and the part weight. The thickness distribution of the tube is mainly considered to evaluate the hydro-formability and the shape of the tube is determined.

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Development of Manufacturing Technology for Crash Box Type Bumper Stay with Hydroforming (하이드로포밍을 이용한 크래쉬박스형 범퍼스테이 제조기술 개발)

  • Sohn S. M.;Lee M. Y.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.38-42
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    • 2005
  • A bumper comprises a bumper cover, a bumper beam for distributing the load from the impacts applied to the bumper cover and reinforcing the bumper, an absorber member interposed between the bumper cover and tile bumper beam, and a pair of bumper stays which secure the bumper beam to the vehicle body. A conventional bumper stay structure is assembled into several stamped parts, so several processes are needed and the structure is complicated. In this study the bumper stay is applied to the tubular hydroforming which is known to have several advantages such as the reduction of the number of the process and the part weight. The thickness distribution of the tube is mainly considered to evaluate the hydro-formability and the shape of the tube is determined.

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Investigation of Development of Bumper Back-Beam Using a Thermoplastic Polyolefin (열가소성 폴리올레핀으로 구성된 범퍼 후방 보 개발에 관한 연구)

  • Ahn, Dong-Gyu;Kim, Se-Hun;Park, Gun-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.8
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    • pp.896-905
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    • 2012
  • Recently, the application of the plastic material to automotive components and structures has steadily increased to satisfy demands on the saving of overall weight and the improvement of energy efficiency. The objective of this paper is to investigate the development of a bumper back-beam using a thermoplastic olefin (TPO). The bumper back-beam was designed to be manufactured from the injection molding process. In order to obtain a proper design of the bumper back-beam, three-dimensional finite element analyses were performed for various design alternatives. Stress-strain curves for different strain rates were measured by high speed tensile tests of the TPO to consider strain rate effects in the FEA. The influence of the sectional shape and the rib formation on the contact force-intrusion curves, the deflection and the energy absorption rate of the bumper back-beam was examined. From the results of the examination, a proper design of the bumper back-beam was acquired. The bumper back-beam consisting of TPO was fabricated from the injection moulding process and the vibration welding. Pendulum crash tests were carried out using the fabricated bumper back-beam. The results of the tests showed that the designed bumper back-beam can satisfy requirements of the federal motor vehicle safety standard (FMVSS). Through the comparison of the previously designed bumper back-beam with the newly designed bumper back beam, it was noted that the weight of the designed bumper back-beam is lighter than that of the previously designed bumper back beam by nearly 16 %. In addition, it was considered that the newly designed bumper back beam can improve recycling of the bumper back-beam.

Optimization of Bumper Beam Section of Crashworthiness (충돌성능을 고려한 승용차 범퍼빔 단면의 최적화)

  • Kang, S.J.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.6
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    • pp.276-284
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    • 1998
  • Optimum design of bumper beam is investigated using nonlinear CAE structural analysis techniques.In order to minimize its weight, while enhancing structural performances, bumper beam structural analyses were carried out to produce optimum section. Model is composed of bumper beam and stay. First, considering FMVSS safety standard, static strength and energy absorbing capability were estimated for several competitive bumpers through pendulum static analysis, and most promising section was chosen. Next, to ensure dynamic crashworthinesss performance for center pole impact was evaluated for the bumper beam with chosen section through pendulum static analysis, referring to DHS bumper dynamic impact standard. Finally, 2.5 mph bumper beam was designed and its structural performance was estimated. Through this investigation, an optimized bumper beam section with less weight of 20% while maintaining almost equal carshworthiness, compared with a conventional bumper beam section which proved its impact crashworthiness by experiments, was developed.

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A Study on the Damageability and Repairability of the Car Bumper Systems with Gas Tube (정면 오프셋 충돌시 가스튜브를 이용한 차량용 범퍼의 손상성, 수리성에 대한 연구)

  • 조휘창;박인송
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.5
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    • pp.134-139
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    • 2003
  • The car crash accidents in low speed occurs most frequently. Damage on a conventional bumper after the car accident causes the bumper to get fixed most of time. This study shows how a gas tube bumper reduces a damageability and increase repairability after the car accidents. The 15 km/h 40% offset front and rear crash test recommended by RCAR (Research council for automobile repairs) standard was performed and evaluated damages on the gas tube bumper by the pendulum impact tester. In this study, the gas tube bumper reduces damageability and increases repairability after car crash accidents. In addition, car frame design to apply the gas tube bumper may consider to be changed.

Wire Guided Cannulation Facilitates Endoscopic Management of Buried Bumper Syndrome: A Novel Technique

  • Peck, Jacquelin;Sapp, Kaitlin;Wilsey, Alexander;Wilsey, Michael
    • Pediatric Gastroenterology, Hepatology & Nutrition
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    • v.22 no.1
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    • pp.86-89
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    • 2019
  • Buried bumper syndrome is a rare but potentially severe complication of percutaneous endoscopic gastrostomy tube insertion. Though this complication is uncommon, it may lead to pressure necrosis, bleeding, perforation, peritonitis, sepsis, or death. Each case of buried bumper syndrome is unique in terms of patient comorbidities and anatomic positioning of the buried bumper. For this reason, many approaches have been described in the management of buried bumper syndrome. In this case report, we describe the case of an adolescent Caucasian female who developed buried bumper syndrome three years after undergoing percutaneous endoscopic gastrostomy insertion. We review diagnosis and management of buried bumper syndrome and describe a novel technique for bumper removal in which we use a guide wire in combination with external traction to maintain a patent gastrostomy lumen while removing the internal percutaneous endoscopic gastrostomy bumper.

Development of the Piecewisely-integrated Composite Bumper Beam Based on the IIHS Crash Analysis (IIHS 충격해석에 근거한 구간 조합 복합재료 범퍼 빔 개발)

  • Jeong, Chan-Hee;Ham, Seok-Wu;Kim, Gyeong-Seok;Cheon, Seong S.
    • Composites Research
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    • v.31 no.1
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    • pp.37-41
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    • 2018
  • The aim of the current work is to characterise a piecewisely-integrated composite bumper beam based on the IIHS bumper crash protocol. IIHS bumper crash FE analysis for an aluminium type bumper beam was carried out to get the information about the dominant loading types at several regions in the bumper beam during crash. In the meantime, robust stacking sequences against tension and compression have been searched for using FE analysis of a coupon type model. After determining most effective stacking sequences for tension and compression, three-point bending simulation was preliminarily carried out to investigate the combination performance of them. Finally, IIHS bumper crash FE analysis for the piecewisely-integrated composite bumper beam, which consisted of the combination of tension effective stacking sequence and compression efficacious stacking sequence, was conducted and the result was compared with other types of composite bumper beams. It was found that the newly suggested piecewisely-integrated composite bumper beam showed superior crashworthy behaviour to those of uni-modal stacking sequence composite bumper beams.

AERODYNAMIC STUDY ON BOBSLEIGH BUMPER SHAPE (봅슬레이 범퍼 형상에 대한 공력학적 연구)

  • Lee, Y.N.;Kim, K.Y.
    • Journal of computational fluids engineering
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    • v.20 no.2
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    • pp.37-45
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    • 2015
  • A parametric study on the shapes of bobsleigh bumpers has been performed to reduce the aerodynamic drag. Effects of geometric parameters, such as leading angle of leading bumper, the ratio of minimum width to maximum width of leading bumper, the ratio of leading bumper length to trailing bumper length, trailing angle of trailing bumper, and the ratio of bumper height to installation location of bumper from the bottom of bobsleigh, on the aerodynamic performance of the bobsleigh were estimated using 3-D Reynolds-averaged Navier-Stokes equations. The turbulence was analyzed using the shear stress turbulence model. Reynolds number based on the hydraulic diameter of the external flow channel was in the range of 150,000~1,000,000. Numerical results for drag coefficient were validated compared to experimental data. Ranges of the five geometric parameters were determined according to the rule of Federation Internationale de Bobsleigh et de Tobaganning. The aerodynamic performance of the bobsleigh sled was most sensitive to the leading angle of leading bumper and the ratio of minimum width to maximum width of leading bumper.