• Title/Summary/Keyword: Broken Wire

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An Experimental Study on the Fracture Characteristics of Wire Ropes (와이어 로프의 파단특성에 관한 실험적 연구)

  • 김종현;이근오;태순호
    • Journal of the Korean Society of Safety
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    • v.9 no.4
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    • pp.3-10
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    • 1994
  • This study examines fracture characteristics of wire rope of 6$\times$37+FC 14mm B degree, Which has been widely used for the strength support for machinery, cranes and shipping. The examination Is based on the fellowing experimental conditions. Firstly, this study analyzes the effect of the strength of wlre rope. When number of broken wires is occuring at the level of 5%, 10% and 15% degree respectively in the following two cases:1) Case of broken down to each strand equally. 2) Case of broken down to one strand only. Secondly, this study analyzes the effect of corrosion on the strength of wire rope. Corrosion times are 72hours, 144hours and 216hours corrosion respectively under following conditions. 1) Case of only a corrosion without wire breaking. 2) Case of corrosion after 5% degree wire breaking to each strand equally. Some outcomes of these experiment are as follows. 1) From the of tension test, We can find that the ratio of strength reduction case of wire broke down to one strand concentrically is greater than that ratio case of broke down to each strand equally. 2) From the corrosion test, We can also find that the ratio of strength reduction case of corroded after 5% degree wire breaking to each strand equally Is greater than that ratio case of corroded without wire breaking. 3) After comparing theoretical fracture load of wires with experimental fracture load of wires, we can find the fracture load of the case of broken down to each strand equally is most similar to theoretical fracture load. 4) It is proposed that safety rules on wire rope in the Industrial safety and healthy labor of law have to change “breaking over 10% of number of wires in one strand of wire rope(excluded filler wire )”has to be replaced by“breaking over 10% of number of all wires in all strand of wire rope(excluded filler wire)”

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The cause analysis of broken accident on messenger wire in catenary system (수도권 전철구간에서 발생한 조가선 절단원인 분석)

  • Jang Dong-Uk;Lee Ki-Won
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.552-557
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    • 2003
  • The catenary system used in urban electrification railway have suffered mechanical and chemical stresses. These brought out severe messenger wire problems, these have caused accident. Especially, messenger wire is severely influenced by corrosion, vibration and tension. This paper investigate for the cause analysis of broken accident on messenger wire in catenary system. To analyze the cause analysis of accident, we have conducted experiment such as XRD, SEM, EDX and tensile test.

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Fracture and Dislocation of Lisfranc Joint: Treatment with Screw and Kirschner Wire (리스프랑 관절 골절 및 탈구: 나사와 Kirschner 강선을 이용한 치료)

  • Ha, Dong-Jun;Kim, Jeon-Gyo;Gwak, Heui-Chul;Jang, Yue-Chan
    • Journal of Korean Foot and Ankle Society
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    • v.19 no.4
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    • pp.181-187
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    • 2015
  • Purpose: The purpose of this study is to retrospectively analyze the clinical results of screws and Kirschner wire (K-wire) fixation in patients with fracture dislocation of Lisfranc joint and the consequence of screw breakage. Materials and Methods: Sixty patients underwent Lisfranc joint open reduction and removal of internal fixators from January 2007 to December 2011. Forty-nine cases (81.7%) underwent operations with screw alone, and 11 cases (18.3%) underwent operations with both screws and K-wires. Type of internal fixators, duration of internal fixator removal, breakage of internal fixators and satisfaction with reduction were investigated. Additionally, American Orthopaedic Foot and Ankle Society (AOFAS) midfoot scales were analyzed. Results: The internal fixator was broken in 5 cases (8.3%). The average duration of instrument removal was 154 days in the non-broken screw group and 268.6 days in the broken screw group (p<0.05). The average AOFAS midfoot scale was 77.4 in the non-broken screw group and 74.2 in the broken screw group. The most commonly damaged portion was the first tarsometatarsal (Lisfranc) joint. Conclusion: Treatment with screws and K-wires was effective in patients with fracture dislocation of Lisfranc joint. The appropriate time for screw removal should be considered.

Design of R-type thermocouple interface with cold-junction compensator and its broken wire detection (냉점보상과 단선감지 기능을 갖는 R-형 열전쌍 인터페이스 설계)

  • Cha, Hyeong-Woo;Kim, Young-Sun;Park, So-Hyun;Hyun, Pil-Soo;Kim, Dae-Han;Yun, Young-Sik;Ryu, Ho-Young;Kim, Byung-Ju
    • Proceedings of the IEEK Conference
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    • 2006.06a
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    • pp.847-848
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    • 2006
  • R-type thermocouple(TC) interface circuits with cold-junction compensator(CJC) and its broken wires detection was developed. The circuit consists of a CJC device, a instrumentation amplifier(IA), and two resistor and a diode for broken wire detection. The experiment results show that the interface circuit has a good CJC function on the temperature range for $20^{\circ}C$ to $1400^{\circ}C$. At the range the output voltage of the IA was -14V when the TC was broken. At normal operation condition the output voltage of IA was 0V to 10V for the temperature range.

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Evaluation of Replace period and Useful lifetime of the wire ropes for the Passenger's Elevator (승객용 엘리베이터 와이어로프의 유효수명 및 교체시기 평가)

  • Son, Doo-Ik;Park, Jae-Suk;Oh, Hwan-Seop
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.35-38
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    • 2003
  • The wire rope, one of the component of the elevator, is extremely important for the sage operation of the elevator. That is why the wire rope is replaced at a specific interval regradless of the operating conditions or the degree of damage to prevent the breakage of the wire rope. This is the waste of resources, causing economic and environmental loss. This paper has surveyed and analyzed and analyzed the status of replacing wire-rope by buildings that use elevators, in order to compare the replacement cycles of the wire rope under each operating conditions.

Analysis on the Structure Variation of IV Transformed by the Overload (과부하에 의해 변형된 비닐절연전선의 구조변화 분석)

  • 최충석;김형래;송길목;김향곤;김동욱;김동우
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.398-401
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    • 2002
  • When the current flows over the allowable current due to the overload, it causes electric disaster such as an electrical fire and an electric shock by short current or leakage of electricity because the covering is deteriorated according to the heating action. In this paper, for the wire(IV 1.6mm) used as interior wiring, we analyzed a variation of the surroundings temperature, the form and the structure of a covering, and the crystal structure of a conductor. In the result of this experiment, the surroundings temperature at the allowable current of 300% rose to about 47$^{\circ}C$, and it rose up to the maximum allowable temperature of the wire at 400%. Consequently, it was broken within one minute at 500%. In the analysis of a metallograph, the conductor broken by the over current showed the dendrite. These analyses result will be applied to judging the electrical fire.

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Development of Wire Temperature Prediction Method in a Continuous Dry Wire Drawing Process Using the High Carbon Steel (고탄소강의 연속 건식 신선 공정에서 선재의 온도 예측 기법 개발)

  • Kim, Yeong-Sik;Kim, Dong-Hwan;Kim, Byeong-Min;Kim, Min-An;Park, Yong-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.2
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    • pp.330-337
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    • 2001
  • Wire drawing process of the high carbon steel with a high speed is usually conducted at room temperature using a number of passes or reductions through consequently located dies. In multi-stage drawing process, temperature rise in each pass affects the mechanical properties of final product such as bend, twist and tensile strength. Also, this temperature rise during the deformation is the reason that the wire in drawing process is broken by the embrittlement due to rapid strain aging effect. This paper presents the estimation of the wire temperature for the multi-stage wire drawing process. Using the proposed calculation method of wire temperature, temperature rise at deformation zone as well as temperature drop in block considering the heat transfer between the block and wire were calculated. As these calculated wire temperatures were applied to the real industrial fields, it was known that the calculated results were in a good agreement with the measured wire temperature.

A Failure Analysis on the Broken Last Blade of 30MW Steam Turbine (30MW 증기터빈 최종단 회전익 파단 사고 분석)

  • Kim, S.B.;Kim, I.C.;Han, S.W.;Jun, C.H.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.5-15
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    • 2007
  • In the recently released accident-investigation report on blade failure, almost 70% of blade failures was found at low pressure turbine blades, and it is well known that main cause is due to the vibration modes. This paper describes the systematic approach on the root cause of the blade failure at L 0 stage, 30MW single flow industrial steam turbine which had tripped by high vibration after ten-month commercial operation. A fracture was found at the only one damping wire hole of 59 blades, and crack was detected at three damping wire holes by NDT. According to the analysis result for the crack fracture surface and the chain of the sequential operational events, we come to the conclusion that a typical high cycle fatigue is the most dominant factor caused to the blade failure, the resonance frequency margin was narrowed by the cut damping wire and the high cycle vibration was amplified, and then the blade was broken at once by the centrifugal force when the crack reached the critical size.

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A Study on the Minimization of Dent Marks due to Mold Tooth Teeth Generated During Wave Forming of Stainless Steel Wire (STS 316Ti) (스테인리스 스틸 강선(STS 316Ti)의 웨이브 성형 시 발생되는 금형 치절에 의한 찍임 자국 최소화에 관한 연구)

  • Moon, Hyunchol;Bae, Soohan;Sung, Hyokyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.98-106
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    • 2022
  • Among the parts assembled in the gas receiver of a marine engine, the titanium alloy stainless steel (STS 316Ti) wire mesh serving as a filter was broken, and the related part, the turbine fan of the turbocharger, was damaged. In this study, a sample of the grid wire mesh was collected and the cause of breakage was analyzed, and a method of minimizing the dent mark caused by the mold during wire forming, which is one of the most direct causes, was studied. In addition, the optimum mold shape was realized through FEM simulation, and the wire wave molding machine capable of controlling the speed was improved by supplementing the problems of the existing wire wave molding machine, thereby improving durability with minimal dent marks.

The Design of a I/O Circuits for Driving and Monitoring of the Diesel Generator for Emergency (비상용 디젤 발전기 구동 및 모니터링을 위한 입출력 회로 설계)

  • Joo, Jae-Hun;Kim, Jin-Ae;Choi, Jung-Keyng
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.13 no.8
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    • pp.1491-1496
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    • 2009
  • This paper presents an digital based input/output interface circuit for controlling and monitoring the Diesel Engine Generator for emergency. In order to monitor and control of the Emergency Diesel Engine Generator, controlling and monitoring circuits need 5 analog input channels, 2 pick-up coil measuring circuits, 10 digital input channels containing Broken Wire Detect function, and 7 relay control signal output channels. This system performs signal processing of input signal taking advantage of simple filter circuit, photo-coupler and comparator circuit at analog input parts, and output signals for main relay is designed acting by double control, so it prevents malfunction completely. And it improves accuracy of speed input signal by applying digital circuit that processes rick-up coil signal.