• Title/Summary/Keyword: Brittle fatigue

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Effect of Surface Treatment on Fatigue Strength of SCM440H (SCM440H 금형강의 표면 처리에 따른 피로 특성 연구)

  • Yeom, Hyunho;Lee, Moon Gu;Lee, Choon Man;Jeon, Yongho
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.779-784
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    • 2013
  • Increased efficiency and improved performance associated with light-weight materials were investigated in this study. Numerous studies have investigated surface treatments to improve the fatigue strength of metals. Laser heat treatment is a promising method because the power and spot size can be easily controlled, allowing a small heat affected zone (HAZ). However, changes in the material properties can result; in particular, the material can become more brittle. In this study, a combination of laser heat treatment and vibration peening was proposed to increase fatigue strength without changing the material characteristics. SCM440H was investigated experimentally, and specimens were tested using a giga-cycle ultrasonic fatigue tester. The results show that the combination of these two processes significantly increased the fatigue strength and, furthermore, different fracture types were observed after a small and large number of cycles.

A Study on the Safety of Reinforced Concrete Structures under Fatigue Load (피로 하중을 받는 철근콘크리트 구조물의 안전성에 관한 연구)

  • 채원규
    • Journal of the Korean Society of Safety
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    • v.9 no.2
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    • pp.18-25
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    • 1994
  • In this thesis, the fatigue tests were performed on a series of reinforced concrete to Investigate the variation of strength and the safety of reinforced concrete structures under fatigue load. The specimens were of the same rectangular cross-section, of effective height 24cm and width 30cm and their span was 330cm. The three point loading system is used in the fatigue tests. In these tests, the fracture mode of reinforced concrete structures under fatigue load, relationship between the repeated loading cycles and the mid-span displacement of the specimens were observed. According to the test results, the following fatigue behavior of reinforced concrete specimens were observed. By increasing of the number of repeated loading cycles, the mid-span displacement became greater, however the Incremental amounts of the displacement were reduced. It could be also known that the inelastic strain energy of the doubly reinforced rectangular beams was larger than that of the singly reinforced rectangular beams as increasing the number of repeated loading cycles. Compliance of reinforced concrete structures tended to be reduced as increasing the repeated loading cycles, and the compliance of the doubly reinforced rectangular beams was generally smaller than that of the singly reinforced rectangular beams. Based on the above investigation, it could be concluded that the doubly reinforced rectangular beams under fatigue load were more efficient to resist the brittle fracture than the singly reinforced rectangular beams.

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A Study on Fatigue Strength in the Friction Welded Joints of HSS-Co to SM55C Carbon Steel(II) (HSS-Co와 SM55C 이종 마찰용접재의 피로강도에 관한 연구(2))

  • 서창민;서덕영;이동재
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.4
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    • pp.929-940
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    • 1995
  • The fatigue strength and fracture topography in the friction welded interface of high speed steel (HSS-Co) to SM55C carbon steel have been investigated through the fatigue test, SEM fractograph and EDS (energy dispersive spectrometer) analysis. Three kinds of specimens used in this research are the friction welded joints, HSS-Co and SM55C carbon steel with circumferential notch, saw notch and smooth, respectively. The notch sensitivity factor, .eta. of the friction welded joints is lower than that of the base materials, and that represents a superiority of the joint performance of FRW. Fracture topography of the FRW specimens with a notch showed a cleavage or brittle appearance, while that of the FRW smooth specimen appeared to be ductile. Furthermore, although fatigue crack likely initiated near the weld interface of the FRW smooth specimen, crack propagation continued into the HAZ of SM55C steel. Finally, fatigue fractures of the base materials were associated primarily with the inclusions located at the outer periphery of the specimen.

A Study on Characteristic of Fracture in Lap Joint Welded STS429L (STS429L 겹침 용접부의 파단 특성에 관한 연구)

  • Choi, Dong-Soon;Kim, Jae-Seong;Kim, Hyun-Jae;Lee, Bo-Young
    • Journal of Welding and Joining
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    • v.27 no.5
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    • pp.49-54
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    • 2009
  • Recently, a demand of ferritic STS is increasing rapidly in automobile exhaust system. Exhaust manifolds are the part nearest to the engine so that the material is exposed to high temperature exhaust gas. Excellent heat resistant properties, especially high temperature strength, thermal fatigue resistance and high corrosion resistance are necessary for these parts. STS429L contains 15 weight percent of Cr and low Mo, so has good price competitive. And it has excellent high temperature strength and corrosion resistance, so receives attentions as material that applying to exhaust manifold. In tensile test of lap joint welded STS 429L, most of specimens are failed in base metal, but occurs brittle fracture in weld metals at some specimens in the face of good welding conditions. In the process of tensile test, lap joint welded STS429L specimens are transformed locally. The brittle fracture occurs that local transforming area exists in weld metals. But, butt welding specimens made by same materials showed ductile fracture in tensile test and bending test. In this study, suppose the reason of brittle fracture is in the combined local transform and tensile stress, through analysis of bead geometry, evaluate geometrical factor of brittle fracture in lap joint welded STS429L.

A Experimental Study on Strength Safety of Rail Steel using Gas Pressure Welding (레일 가스압접부의 강도 안전성에 관한 실험적 연구)

  • Kim, Kyung-Seob
    • Journal of the Korean Society for Railway
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    • v.15 no.3
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    • pp.266-271
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    • 2012
  • This study was carried out for the purpose of improving driving safety and comfort of the railways quickly becoming popular. To conducted gas pressure welding to ensure the strength safety of continuous welded rail and rotating bending test tensile test was conducted. The element to determine the tensile strength of gas pressure welds at experiments be attributed to more upsetting length than pressure, according to increases of upsetting length, from brittle fracture to ductile fracture was observed. Through the biopsy of the fracture surface, according to the presence of brittle fracture could be evaluated to strength safety. In addition, mechanical strength of gas pressure welding depending on changes in upsetting length was different. Rotary bending test results were obtained to the infinite life according to exhibited higher fatigue limit of 373MPa at upsetting length 25mm.

A Machine Learning Program for Impact Fracture Analysis (머신러닝을 이용한 충격파면 해석에 관한 연구)

  • Lee, Seung-Jin;Kim, Gi-Man;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.1
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    • pp.95-102
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    • 2021
  • Analysis of the fracture surface is one of the most important methods for determining the cause of equipment structural failure. Whether structural failure is caused by impact or fatigue is necessary information in industrial fields. For ferrous and non-ferrous metal materials, two fracture phenomena are generated on the fracture surface: ductile and brittle fractures. In this study, machine learning predicts whether the fracture is based on ductile or brittle when structurural failure is caused by impact. The K-means algorithm calculates this ratio by clustering the brittle and ductile fracture data from a photograph of the impact fracture surface, unlike the existing method, which calculates the fracture surface ratio by comparison with the grid type or the reference fracture surface shape.

Fracture Toughness Comparison of Weld Metal and Heat-Affected Zone of Brittle Crack Arrest Steel Welding Joint (후물재 용접부의 용착금속과 열영향부의 파괴 인성 비교 연구)

  • Choi, Kyung-Shin;Kong, Seok-Hwan;Seol, Sang-Seok;Chung, Won-Jee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.8-14
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    • 2021
  • Even welds that have passed non-destructive testing in the case of brittle crack arrest steel materials will actually have very fine weld defects. Based on studies showing that these defects adversely affect the structure if subjected to a certain period of load, the following conclusions were obtained by conducting CTOD tests on welding joints of high-strength BCA materials, structures comprising the upper decks of a large container vessel. First of all, the fatigue pre-cracking in the weld metal and heat affected areas was tested and the behavior was identified. Both parts of the welding joint are allowable range for the class regulations. In addition, CTOD results showed that the CTOD value in the heat affected area was more than 0.5 times higher than in the weld metal area.

Effect of pH in 3.5% NaCl aqueous solution and ferrite grain size on corrosion fatigue fracture of dual phase steel (複合組織鋼의 부식피로파괴에 미치는 3.5% NaCl水溶液의 pH와 母相粒徑의 效果)

  • 오세욱;강호민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.6
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    • pp.867-876
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    • 1987
  • Corrosion fatigue fracture with change in the grain size of M.E.F. dual phase steel is investigated in 3.5% NaCI aqueous solution at pH 2, 4, 6, 9, and 11. Generally speaking, decrease in corrosion fatigue life is strongly dependent on decrease in pH and slightly on the grain size. For the B material with the big grain size, the fatigue life is small due to its large reduction ratio of corrosion fatigue life. The influence of grain size on the reduction ratio of corrosion fatigue life is large at pH 11-6. Whi9le at pH 4-2 the reduction ratio of corrosion fatigue life only depends on the corrosion effect. The larger grain size and the lass pH result in the greater influence on corrosion fatigue crack propagation rate. As pH decreases, the plateau portion in the crack propagation rate curves of the B material are distinct. Crack propagation rate curves become slow down at high .DELTA.K range because crack closure effect by minute corrosion products inside crack causes the oxidation corrosion action less effective for a certain period of time. In A material with small grain size, fatigue life is increased in proportion with increase of martensite intergranular which brings forth restraining the crack propagation decreases crack propagation rate. Corrosion pit which is created in the surface of specimen is found at pH 6,4 and 2 which is noticeable and the unevenness of the surface of the specimen becomes severe as pH decreases. The unevenness of corrosion fatigue fracture surface is severe as the effect of pH increases i.e. as pH decreases. In proportion with increase in the grain size and decrease in pH, the aspect of brittle fracture becomes evident.

Experimental study on ductile crack initiation in compact section steel columns

  • Luo, Xiaoqun;Ge, Hanbin;Ohashi, Masatoshi
    • Steel and Composite Structures
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    • v.13 no.4
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    • pp.383-396
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    • 2012
  • In order to develop a verification method for extremely low cycle fatigue (ELCF) of steel structures, the initiation mechanism of ductile cracks is investigated in the present study, which is the first step of brittle fracture, occurred in steel bridge piers with thick-walled sections. For this purpose, a total of six steel columns with small width-thickness ratios were tested under cyclic loading. It is found that ductile cracks occurred at the column base in all the specimens regardless of cyclic loading histories subjected. Moreover, strain history near the crack initiation location is illustrated and an index of energy dissipation amount is proposed to evaluate deformation capacity of structures.

Experimental Evaluation on Strengthening of NSM and! Section Increment with FRP Rebars (FRP 보강근을 이용한 표면매립 및 단면확대공법의 실험적 성능평가)

  • 정상모;이차돈;원종필;황윤국;김정호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.549-554
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    • 2003
  • In order to overcome the brittle failure of strengthening with FRP-rebars inherent to their brittle properties, two approaches have been attempted. One is to improve the properties like ductile Hybrid FRP Rods, and the other is to develop a ductile strengthening with partially unbonded FRP rebars. Experiments on real size specimen were performed to evaluate the performance of NSM (Near Surface Mounted Strengthening) and SIM (Section Increment Methods) with FRP rebars. This paper discusses the results of the tests on 8 slab specimen in terms of flexural resistance, ductility, and fatigue. They show that NSM or S1M with FRP rebars are very effective measures to strengthen existing RC structures. Above all, strengthening with partially unbonded ductile Hybrid FRP Rods shows sufficient ductility similar to that of properly designed RC structures.

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