• Title/Summary/Keyword: Brittle

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The Trial Construction of Optimum In-Process Electrolytic Dressing System and the Control Characteristics (최적 연속전해드레싱 시스템의 개발과 제어특성)

  • 김정두;이은상
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.680-687
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    • 1995
  • In recent years, grinding techniques for precision machining of brittle materials used in electric, optical and magnetic parts have been improved by using superabrasive wheel and precision grinding machine. The completion of optimum dressing of superabrasive wheel makes possible the effective precision grinding of brittle materials. But the present dressing system cannot have control of optimum dressing of the superabrasive wheel. This study has proposed a new optimum in-process electrolytic dressing system. This system can carry out optimum in-process dressing of superabrasive wheel, and give very effective control according to gap increase.

Mechanical Properties of Hot Working Die Steel and Fatigue Analysis Model of Casting Mold (열간 금형재의 기계적 성질과 주조금형 피로해석모델)

  • 여은구;황성식;이용신;곽시영;김정태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.405-408
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    • 2003
  • Generally, the life of casting mold is limited by fatigue fracture or dimensional inaccuracy originated from wear in high temperature. Although recent research of metallic materials in high temperature fatigue have been much accomplished, many studies on brittle material as a die steel in high temperature fatigue does not have been reported. Especially, the study on the fatigue behavior over the transformation temperature is not studied sufficiently because of its difficult analysis and experiment. Therefore, reliable results of brittle material in high temperature fatigue behavior are needed. In this paper, stress-strain curves and stress-life curves in die STD61 steel are carefully examined between room temperature and 90$0^{\circ}C$, as the basic experimental data are used to predict from fatigue life of casting mold.

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Development of Grinding Dressing System by Using Inprocess Electrelytic Dressing (정밀연삭기의 전해드레싱 시스템 개발사례)

  • 김정두
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.196-202
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    • 1998
  • Recently, developments in the frontier industry have brought a rapid increase in the use of brittle materials such as silicon wafer, ferrite, sintered carbide, MgO single crystal and die steel. Because of high hardness and brittleness the cracking and chipping are apt to generate in the grinding of brittle materials, but have replaced gradually the high precision grinding. In this study, the optimum system of in-process electrolytic dressing controlled by computer was developed for improving the defects, and could maintain the optimum dressing condition at all times. The control of in-process dressing was simplified using this system, was able to maintain a stable dressing current and was unrelated to the change of dressing condition according to the variation of gap and oxide layer. Therefore, the optimum in-process electrolytic dressing system was constructed and the analysis of grinding mechanism with this system was studied.

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Stress Fields and Deformation Caused by Sliding Indentaion of Brittle Materials (압자와의 미끄럼 접촉에 의한 취성재료의 응력분포 및 변형에 관한 연구)

  • 안유민
    • Tribology and Lubricants
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    • v.10 no.3
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    • pp.62-70
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    • 1994
  • An analytical model of the stress field caused by sliding indentation of brittle materials is developed. The complete stress field is treated as the superposition of applied normal and tangential forces with a sliding blister approximation of the localized inelastic deformation occuring just underneath the indenter. It is shown that lateral cracking is produced by the sliding blister stress field and that median cracking is caused by the applied contact forces. The model is combined with an experimental volume change measurements to show that the relative magnitude of tensile stresses governing lateral crack and median crack growth varies with the magnitude of the applied load. This prediction is consistent with the different regimes of experimentally observed cracking in soda-lime glass.

A Study on Hot Cracking in Ni-Base Superalloy Welds (I) - Effect of Fe Contents on Solidification Cracking Susceptibility in Weld Metal - (Ni기 초내열합금 용접부의 고온균열에 관한 연구(I) - 용접금속의 응고균열 감수성에 미치는 Fe의 영향 -)

  • ;;Kazutoshi Nishimoto
    • Journal of Welding and Joining
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    • v.19 no.6
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    • pp.614-621
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    • 2001
  • A study was carried out to determine the solidification cracking susceptibility of Ni-base superalloy as a function of Fe content in base metal. Three kinds of Ni-base superalloys with three different levels of Fe content were used. The solidification cracking susceptibility was evaluated by the Trans-Varestraint test at four different strain levels. Quantitative analysis of crack revealed that the solidification crack length and the temperature range in which hot cracking occurred in fusion zone (Brittle Temperature Range, BTR) decreased with a decrease in Fe content. Further, the thermo-calc data indicated that the solidification temperature range also decreased with decreasing Fe content. From these results, it was deduced that the improvement of the solidification cracking susceptibility with decreasing Fe content was attributed to the decrease of the solidification temperature range.

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Experimental Evaluation on Strengthening of NSM and! Section Increment with FRP Rebars (FRP 보강근을 이용한 표면매립 및 단면확대공법의 실험적 성능평가)

  • 정상모;이차돈;원종필;황윤국;김정호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.549-554
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    • 2003
  • In order to overcome the brittle failure of strengthening with FRP-rebars inherent to their brittle properties, two approaches have been attempted. One is to improve the properties like ductile Hybrid FRP Rods, and the other is to develop a ductile strengthening with partially unbonded FRP rebars. Experiments on real size specimen were performed to evaluate the performance of NSM (Near Surface Mounted Strengthening) and SIM (Section Increment Methods) with FRP rebars. This paper discusses the results of the tests on 8 slab specimen in terms of flexural resistance, ductility, and fatigue. They show that NSM or S1M with FRP rebars are very effective measures to strengthen existing RC structures. Above all, strengthening with partially unbonded ductile Hybrid FRP Rods shows sufficient ductility similar to that of properly designed RC structures.

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An Application of Plasticity Model for Ice Deformation Characteristics (수변형 특성에 있어서 소성 모델의 응용)

  • Choe, Gyeong-Sik
    • Journal of Ocean Engineering and Technology
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    • v.4 no.2
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    • pp.15-21
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    • 1990
  • This study focuses the mechanical deformation response predicted by the plasticity model for polycrystalline ice. To describe various deformation characteristics, ice is idealized as a perfectly plastic material using an asymptotic exponential failure criterion. This criterion is suite for describing materials which exhibit brittle deformation at low hydrostatic pressure and ductile deformation at high hydrostatic pressure. The results are compared to those of continuum damage mechanics model. Plasticity model shows good agreement with damage model and experimental results for high confining pressures even at high strain-rates which is usually considered as a brittle condition under uniaxial compression.

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An Application of Plasticity Model for Ice Deformation Characteristics (수변형 특성에 있어서 소성 모델의 응용)

  • Choe, Gyeong-Sik
    • Journal of Ocean Engineering and Technology
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    • v.4 no.2
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    • pp.165-165
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    • 1990
  • This study focuses the mechanical deformation response predicted by the plasticity model for polycrystalline ice. To describe various deformation characteristics, ice is idealized as a perfectly plastic material using an asymptotic exponential failure criterion. This criterion is suite for describing materials which exhibit brittle deformation at low hydrostatic pressure and ductile deformation at high hydrostatic pressure. The results are compared to those of continuum damage mechanics model. Plasticity model shows good agreement with damage model and experimental results for high confining pressures even at high strain-rates which is usually considered as a brittle condition under uniaxial compression.

The Mechanical Properties of Several Fiber Reinforced Cement under Different Curing Condition (양생조건에 따른 각종 섬유보강시멘트의 기계적 성질)

  • 정문영;송종택
    • Journal of the Korean Ceramic Society
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    • v.35 no.5
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    • pp.437-442
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    • 1998
  • In order to investigate the mechanical properties of several fibers for reinforced cement these speciments with 2wol% of ARG and organic fibers were formed by vacuum extrusion process. After steam curing and autoclaving the flexural strength and the elastic modulus of FRC were measured. It was found that the ARG-FRC showed the elastic-brittle fracture behavior in both steam cured and autoclaved condition. And also the steam cured PP and PVA-FRC had elstic-plastic behavior but their ductility were reduced and changed to the elastic-brittle after autoclaving This change in mechanical behavior was found to be related to the thermal stablity of thes organic fibers.

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Reliability Evaluation of Ceramic Structures Under Thermal Shocks (열충격이 작용하는 세라믹구조의 신뢰성 평가)

  • 김종태;심확섭;장건익;이치우;이환우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.954-958
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    • 1996
  • An analysis method for the reliability of ceramic structures subjected to thermal shocks is presented, Flaws with the size of given probability distribution function are assumed to be distributed at random with a certain density per unit volume in the structures. Criterions for crack instability are derived for brittle solids under general thermal stresses. A probabilistic failure model is presented to study the probability of crack instability for blittle solids containing cracks with uncertain crack size. The reliabilities of brittle structures are evaluated based on the weakest-link hypothesis, which states that a structure fails when the cracks in any differential volume become unstable. A numerical example is given to demonstrate the application of the proposed method.

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