• Title/Summary/Keyword: Branch Pipe

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Two-module robotic pipe inspection system with EMATs

  • Lee, Jin-Hyuk;Han, Sangchul;Ahn, Jaekyu;Kim, Dae-Hyun;Moon, Hyungpil
    • Smart Structures and Systems
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    • v.13 no.6
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    • pp.1041-1063
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    • 2014
  • This work introduces a two-module robotic pipe inspection system with ultrasonic NDE device to evaluate the integrity of pipe structures. The proposed robotic platform has high mobility. The two module mobile robot platform overcomes pipe obstacle structures such as elbow, or T-branch joints by cooperative maneuvers. Also, it can climb up the straight pipeline at a fast speed due to the wheel driven mechanism. For inspection of pipe structure, SH-waves generated by EMAT are applied with additional signal processing methods. A wavelet transform is implemented to extract a meaningful and specific signal from the superposed SH-wave signals. Intensity ratio which is normalized the defect signals intensity by the maximum intensity of directly transmitted signals in the wavelet transforms spectrum is applied to evaluate defects quantitatively. It is experimentally verified that the robotic ultrasonic inspection system with EMAT is capable of non-destructive inspection and evaluation of defects in pipe structure successfully by applying signal processing method based on wavelet transform.

Life Evaluation of Long-time Used 1Cr-0.5Mo Main Steam Pipe (장기사용된 1Cr-0.5Mo 주증기관의 수명평가)

  • 백수곤;홍성인
    • Journal of Welding and Joining
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    • v.16 no.1
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    • pp.70-76
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    • 1998
  • Most fossil power plants and many critical components will be approaching the end of their nominal design life. At the same time, utilities are finding it economically attractive to extend the use of these plants for several more years, Especially Main steam pipe that operated under high temperature and pressure, often under the more severe operating conditions associated with cycling duty, is most important pipe system and critical component in fossil power plant. To extend the viability of older pipe system and to improve the operation and maintenance reliability, some technologies of precise diagnosis and life management have evolved out of the necessity. The purpose of this study is to descrive the related technologies and show the example of one power plants. The purpose of this study is to descrive the related technologies and show the example of one power plants. The stress analysis was done using ANSYS FEM Code. The branch area from main steam to turbine was the high stressed zone. To evaluate the degradation of the pipe material, replica, visual check, magnetic test, hardness test were done at the welding spot. The degradation level of welding point was E/F, so the remaining life of the welded area was about 0-25%.

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유압 관로망에서의 압력 맥동 해석법 개발

  • 이일영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.305-308
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    • 1996
  • An analyzing method for pressure fluctuation in oil hydraulic pipe network was developed in this study. The object pipe network has multi-branch configuration, and the pipeline of it is composed of steel tubes, flexible hoses. Also, accumulators, orifices and lumped oil volume components are attached on it. Transfer matrix method, in other words impedance method, was used for the analysis. The reliablity and usefulness of the analyzing method was confirmed by comparing and investigating computed results and experimental results got in this study.

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Gravitational Effect on Dynamic Stability of a Vertical Cantilevered Pipe Conveying Fluid (유체 이송 연직 외팔송수관의 동적안정성에 미치는 중력 효과)

  • 류봉조;류시웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.174-179
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    • 2004
  • The paper deals with gravitational effect on dynamic stability of a cantilevered pipe conveying fluid. The eigenvalue branches and modes associated with flutter of cantilevered pipes conveying fluid are fully investigated. Governing equations of motion are derived by extended Hamilton's principle, and the solutions are sought by Galerkin's method. Root locus diagrams are plotted for different values of mass ratio of the pipe, and the order of branch in root locus diagrams is defined. The flutter modes of the pipe at the critical flow velocities are drawn at every one of the twelfth period. The transference of flutter-type instability from one eigenvalue branches to another is investigated thoroughly.

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Three-Dimensional Flow Analysis for Estimation of Measuring Error oi Orifice Flowmeter due to Swirling Flow (선회로 인한 오리피스 유량계의 계량오차 예측을 위한 삼차원 유동해석)

  • Kim Hong-Min;Kim Kwang-Yong;Her Jae-Young;Ha Young-Chul
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.79-82
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    • 2002
  • Three-dimensional pipe flows with elbows and tees for few different pipe fittings are calculated to estimate the effect of swirling flow on measuring accuracy of orifice flow meter. It is evaluated how the pressure difference across the orifice is dependent on the length of upstream straight pipe in a branch and how swirl intensity, swirl angel and axial velocity distribution affect the measuring error of orifice flowmeter. From the results, it is found that, regardless of flow rate specified in this calculation, the effect of the straight pipe length can be neglected for the lengths larger than thirty diameters although there still remain significant swirl at the orifice

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Mathematical modeling of concrete pipes reinforced with CNTs conveying fluid for vibration and stability analyses

  • Nouri, Alireza Zamani
    • Computers and Concrete
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    • v.19 no.3
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    • pp.325-331
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    • 2017
  • In this study, vibration and stability of concrete pipes reinforced with carbon nanotubes (CNTs) conveying fluid are presented. Due to the existence of CNTs, the structure is subjected to magnetic field. The radial fore induced with fluid is calculated using Navier-Stokes equations. Characteristics of the equivalent composite are determined using Mori-Tanaka model. The concrete pipe is simulated with classical cylindrical shell model. Employing energy method and Hamilton's principal, the motion equations are derived. Frequency and critical fluid velocity of structure are obtained analytically based on Navier method for simply supported boundary conditions at both ends of the pipe. The effects of fluid, volume percent of CNTs, magnetic field and geometrical parameters are shown on the frequency and critical fluid velocity of system. Results show that with increasing volume percent of CNTs, the frequency and critical fluid velocity of concrete pipe are increased.

Gravitational Effect on Eigenvalue Branches and Flutter Modes of a Vertical Cantilevered Pipe Conveying Fluid (유체 이송 연직 외팔 송수관의 고유치분기와 플러터 모드에 미치는 중력 효과)

  • Ryu Si-Ung;Shin Kwang-Bok;Ryu Bong-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.67-74
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    • 2006
  • The paper presents gravitational effect on eigenvalue branches and flutter modes of a vertical cantilevered pipe conveying fluid. The eigenvalue branches and modes associated with flutter of cantilevered pipes conveying fluid are fully investigated. Governing equations of motion are derived by extended Hamilton's principle, and the related numerical solutions are sought by Galerkin's method. Root locus diagrams are plotted for different values of mass ratios of the pipe, and the order of branch in root locus diagrams is defined. The flutter modes of the pipe at the critical flow velocities are drawn at every one of the twelfth period. The transference of flutter-type instability from one eigenvalue branches to another is investigated thoroughly.

Development of Pipe Robot by Using Mecanum Wheels (메카넘 휠을 이용한 배관 로봇의 개발에 관한 연구)

  • Kim, Daeyoung;Park, Soonwook;Lee, Hojoong;Kim, Jongpil;Chung, Wonji;Kwak, Dohoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.2
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    • pp.58-65
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    • 2021
  • Most pipe-inspection robots have fixed sizes and use a wired cable system. Pipelines are generally composed of various structures, including bent pipes, vertical pipes, branch pipes, and holes, and it is difficult to explore the insides of such modular piping structures. In an offshore plant pipeline, a robot that can pass through the pipe hole in the downward direction or avoid obstacles, such as a measuring instruments, has not been introduced yet. In this study, an inspection robot that can travel through most pipelines in offshore plants is proposed. This robot uses mecanum wheels; upward, downward, and rotary motion; and a novel rotatable mechanism. Moreover, the robot is designed to be compact and lightweight to include additional devices in the middle.

Effect of Creep Mismatch Factor on Stress Redistribution in Welded Branch (분기관 용접부의 크리프 특성 불균일이 응력 재분배에 미치는 영향)

  • Lee, Kuk-Hee;Kim, Yun-Jae;Yoo, Kee-Bong;Nikbin, Kamran;Dean, Dave
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.293-298
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    • 2008
  • This paper attempts to quantify the effect of mismatch in creep properties on steady-state stress distributions for a welded branch vessel. A particular geometry for the branch vessel is chosen. The vessel is modeled by only two materials, the base and weld metal. Idealized power law creep laws with the same creep exponents are assumed for base and weld metals. A mismatch factor is introduced, as a function of the creep constant and exponent. Steady-state stress distributions within the weld metal, resulting from threedimensional, elastic-creep finite element (FE) analyses, are then characterized by the mismatch factor. We can find that average stresses in the weld can be characterized by the mis-match factor. And there is an analogy between elastic-creep and elastic-perfectly plastic.

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Finite Element Analysis of TEE Forming for HDPE Pipe (HDPE 관의 TEE 성형에 대한 유한요소해석)

  • Wang Chang-Bum;Song Doo-Ho;Park Yong-Bok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.3
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    • pp.298-307
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    • 2006
  • TEE Forming process for HDPE(High Density PolyEthylen) pipe has been analyzed by using rigid plastic finite element code, DEFORM-3D. TEE of HDPE pipes is necessary to connect main pipe with branch pipe and change the flow direction of hot water. A HDPE pipe is used as a insulator to maintain the temperature of hot water A butt welding process through TEE forming for a HDPE pipe is a updated process improving the strength of welding part compared to conventional extrusion welding process. The Experiment of Hot and Cold Forming have been performed. The design parameters such as a initial hole shape have been obtained through rigid-plastic finite element analysis, which is applied to the actual manufacturing process.

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