• Title/Summary/Keyword: Braking temperature

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자동차에 사용되는 금속성 마찰재와 유기질 마찰재의 마찰 특성에 관한 연구

  • Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.47-52
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    • 1997
  • Friction properties of two different types of automotive friction materials were studied. They were nonasbestos organic and semi-metallic friction materials. The two friction materials were tested using an inertia brake dynamometer to investigate friction stability, rooster tailing phenomena, temperature change of riction couples during drags and stops. Results showed that the level of the friction force is strong function of time, temperature, and speed regardless of the type of friction materials. The change of triction coefficient during braking (rooster tailing) was pronounced when the applied pressure was increased in the case of semi-metallic friction materials. This phenomena appears strongly dependent on the applied pressure, initial brake temperature and ingredients in the friction material.

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A study of comparative experiment process for heat resistance of brake disk materials (제동디스크 소재의 내열성 비교시험방법 연구)

  • Lim, Choong-Hwan;Goo, Byeong-Choon
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.941-947
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    • 2008
  • In the braking of a railroad car, mechanical brake systems using wheel tread and brake disk are applied as well as electrical brake systems by regenerator and rheostat. During disk braking, kinetic energy of the vehicle is converted into thermal energy through friction between disk and brake pad. And it causes high temperature concentration and generates thermal crack on the brake disk surface. In this study, comparative test process for heat-resistance of candidate materials was designed for development of brake disk materials having high heat-resistance. We also verified the efficiency of the process by experiments using conventional brake disk materials.

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Study of Tribological Characteristics Between Metallic friction materials and Brake Disk (금속계 마찰재와 제동디스크 간의 마찰특성 연구)

  • Kim, Sang-Ho;Park, Hyung-Chul;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2080-2093
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    • 2008
  • Disk brake system take charge of maximum braking energy among the mechanical brake systems for high speed train. For this reason, Metallic friction materials and heat resistant steel disk is adopted at disk brake system for high speed train. It was investigated tribological characteristics(friction coefficient, friction stability, wear rate and braking temperature) between some kinds of metallic friction materials and heat resistant steel disk. Cu-based friction material for high speed train have suitable tribological characteristics.

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Experimental Study on Fuel Consumptions of LPG Vehicle Depending on the Atmospheric Temperature, Vaporizer Gas Leakage, Engine Oil and Engine Loads (대기온도, 증발기 누출, 엔진오일 및 엔진부하에 따른 LPG 차량의 연비실험에 관한 연구)

  • Kim, Chung-Kyun;Lee, Il-Kwon
    • Journal of the Korean Institute of Gas
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    • v.13 no.5
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    • pp.1-6
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    • 2009
  • This paper presents the fuel consumption effects of LPG vehicle depending on the atmospheric temperature, LP gas leakage of vaporizer, viscosity of engine oil and engine load conditions. The fuel consumption test results show that when the temperature of engine temperature rises, the fuel consumption efficiency increases in general. The fuel consumption efficiency for an atmosphere temperature of $24.2^{\circ}C$ is 13.6% high compared to that of $1^{\circ}C$. No leak vaporizer on fuel consumption efficiency is 5.3% high compared to that of the LP gas leak vaporizer. The fuel economy of new engine oils is just 1.1% high compared to that of used oils with a LPG vehicle mileage of 9,500km. This is not an influential factor compared with an atmospheric temperature and a LP gas leakage. The more important factors on the fuel consumption efficiency are driving conditions such as a rapid braking, abrupt start and fast acceleration. The test results indicate that the normal start is 32.3% high compared to that of an abrupt start and the fast acceleration is 10.8% high compared with that of an abrupt start. And the fuel consumption efficiency for a rapid braking is 18.3% higher than that of an abrupt start. These indicate that the driving condition is very important to reduce the fuel consumption rate.

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A Study on Temperature Field of Solid Disc Brake based on Thermal-mechanical Coupled Model (열-기계적 복합 모델을 기반으로 한 Solid 디스크 브레이크의 온도장에 관한 연구)

  • Wu, Xuan;Hwang, Pyung;Jeon, Young-Bae
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.396-401
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    • 2008
  • The disc-pad brake system is an important part of automobile safety system. During braking, the kinetic energy and potential energies of a moving vehicle are converted into the thermal energy through frictional heat between the brake disc and the pads. Most of the thermal energy dissipated through the brake disc. The temperature could be exceed the critical value for a given material, which leads to undesirable effects, such as the brake fade, premature wear, brake fluid vaporization, bearing failure, thermal cracks, and thermallyexcited vibration. The object of the present study is to investigate temperature field and temperature variation of brake disc and pad during single brake. The brake disc is decelerated at the initial speed with constant acceleration, until the disc comes to stop. The pad-disc brake assembly is built by 3D model with the appropriate boundary condition. In the simulation process, the mechanical loads are applied to the thermomechanical coupling analysis in order to simulate the process of heat produced by friction.

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Thermal Analysis and Test of Eddy-Current Braker for High-Speed Train (고속전철 와전류 제동장치의 온도 특성해석 및 실험)

  • 정수진;강도현;구대현;김동희;방덕제
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.52 no.5
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    • pp.197-202
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    • 2003
  • When a high-speed train reduces its operating velocity while decelerating from a maximum of 350 to 50 [km/h], the train applies eddy-current brakes, which results in a deceleration time of approximately 3minutes. Therefore, a high current is utilized in order to obtain a large braking force. Consequently, the temperature of the electromagnet and rail increases significantly. In this paper, The thermal characteristics on a single magnet pole with convection heat transfer coefficient are simulated by using 2D-FEM. To verify the analysis results, the computed temperatures are compared with the experimentally measured temperature at stationary state. Furthermore, transient-state thermal analysis is performed to predict the magnet temperatures as the train is decelerating.

Study on Improvement of Thermal Performance and Durability by Disk with Holes (타공 디스크에 의한 열적 성능 및 내구성 향상 연구)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.1
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    • pp.62-66
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    • 2011
  • In this study, the thermal performance of disk can be compared with disk and disk with holes through numerical analysis. The capacity of thermal emission on general disk becomes more than on disk with holes at the distribution of temperature at first and the magnitude of equivalent stress on general disk becomes less than on disk with holes at the distribution of stress. The capacity of thermal emission or the magnitude of thermal deformation on disk with holes becomes less than that on general disk 30 minutes later. The disk with holes is worn less and more durable than general disk. The performance of cooling and braking force at disk and pad can be improved by installing the disk with holes.

Processing and physical properties of composite materials for the brake lining of the automobile (자동차 브레이크용 고분자 복합재료의 제조와 그 특성에 관한 연구)

  • 손태관;김봉식;김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.4
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    • pp.51-60
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    • 1995
  • Along with the rapid development of automobile industry in this country the necessity of high quality braking material is ever increased to maintain the comfortness as well as the safety the passengers. Asbestos-based friction materials are banned in the developed countries because of their cancer-inducing effect. This study focuses on the development of non-acbestos friction material with acceptable properties such as wear resistant high temperature endurant and low-noise enducing. We have all the intermediate test results indicating the contribution of each additives. These are qualitatively analyzed. Manufacturing processes such as opening of the kevlar and degasing at elevated temperature is equally important to attain proper level of friction quality.

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Hot Spot Analysis on Brake Disc Using Infrared Camera (적외선카메라를 이용한 제동 디스크 열크랙 분석)

  • Kim, Jeong-Guk;Goo, Byeong-Choon;Kwon, Sung-Tae
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.964-968
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    • 2008
  • Infrared thermography using high-speed infrared camera has been recognized as a powerful method for various potential applications, such as nondestructive inspection, failure analysis, stress analysis, and medical fields, due to non-contact, high-speed, and high spatial resolution at various temperature ranges. In this investigation, damage evolution due to generation of hot spots on railway brake disc was investigated using the infrared thermography method. A high-speed infrared camera was used to measure the surface temperature of brake disc as well as for in-situ monitoring of hot spot evolution. From the thermographic images, the observed hot spots and thermal damage of railway brake disc during braking operation were qualitatively analyzed. Moreover, in this investigation, the previous experimental and theoretical studies on hot spots phenomenon were reviewed, and the current experimental results were introduced and compared with theoretical prediction.

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Study on the frictional heat between wheel tread and brake shoe of EMU (도시철도 차량의 차륜답면-제륜자간 제동 마찰열에 관한 연구)

  • Yoon Cheon-Joo;Kim Seong-Keol;Goo Byeong-Choon
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.88-93
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    • 2005
  • Frictional heat generates when the brake shoes are in contact with wheel tread under high pressure for EMU's speed control, stopping, and deceleration. Such a frictional heat has a significant effect on the wheel tread. In order to analyze the characteristics of frictional heat and measure the amount of the generated heat, tests by using a brake dynamometer and for running vehicles are carried out. In addition, finite element analysis is performed to simulate the temperature distribution and thermal analysis of the brake shoes. Through the tests and the simulations, it is found that the problems by temperature increase at tread braking are verified.

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