• Title/Summary/Keyword: Braking temperature

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The Influence of Operating Conditions on Fuel Economy of the Hybrid Electric Vehicle (운전조건이 하이브리드 자동차의 연비에 미치는 영향 연구)

  • Lee Youngjae;Kim Gangchul;Pyo Youngdug
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.3
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    • pp.35-40
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    • 2005
  • In the present study, the influence of operating conditions on fuel economy for hybrid electric vehicle was analyzed. In order to accomplish this, vehicle speed, engine speed, battery current and voltage, SOC (state of charge),motor speed and torque, generator speed and torque, engine coolant temperature etc. were measured in real time. The tests were carried out under different driving cycles which are urban and highway cycles, KOREA CITY cycle and on-road driving, and also under various operating conditions such as different initial SOC, with or without regenerative braking etc.. Generally, conventional gasoline engines show a poor fuel economy at stop and go driving, because braking energy is wasted and the engine is operated in low thermal efficiency regions. However, in case of hybrid vehicles, higher fuel economy can be obtained because of utilizing the maximum thermal efficiency regions of engine, idling stop of engine, and regenerative braking etc..

Time-variety Characteristics Analysis of Squeal Noise due to Proposed Wear Model and Experimental Verification (제안된 마모 모델에 따른 스퀼소음의 시변특성 해석과 실험적 검증)

  • Lee, Ho-Gun;Son, Min-Hyuk;Seo, Young-Wook;Boo, Kwang-Seok;Kim, Heung-Seob
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.89-90
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    • 2008
  • This paper studies the effect of pad at initial stage and wear during braking on the dynamic contact pressure distribution. Wear is influenced by variable factor (contact pressure, sliding speed, radius, temperature) during dynamic braking and variation in contact pressure distribution. Many researchers have conducted complex eigenvalue analysis considering wear characteristic with Lim and Ashby wear map. The conventional analysis method is assumed the pad has smooth and flat surfaces. The purpose of this paper is to validate that wear rate induced by braking is considered for the precise squeal prediction. After obtaining pad wear from experiment, it is incorporated with FE model of brake system. Finally, the comparisons in fugitive nature of squeal will be carried out between the complex eigenvalue analysis and noise dynamometer experiment.

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Numerical Study on the Super Sonic Phenomenon of Compressed Air according to the Flow Path Conditions (유로조건에 따른 압축공기 초음속 유동 현상의 해석 연구)

  • Kim, Seung Mo;Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.1
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    • pp.470-476
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    • 2019
  • The braking force for a train is generally provided by compressed air. The pressure valve system that is used to apply appropriate braking forces to trains has a complex flow circuit. It is possible to make a channel shape that can increase the flow efficiency by 3D printing. There are restrictions on the flow shape design when using general machining. Therefore, in this study, the compressed air flow was analyzed in a pressure valve system by comparing flow paths made with conventional manufacturing methods and 3D printing. An analysis was done to examine the curvature magnitude of the flow path, the diameter of the flow path, the magnitude of the inlet and reservoir pressure, and the initial temperature of the compressed air when the flow direction changes. The minimization of pressure loss and the uniformity of the flow characteristics influenced the braking efficiency. The curvilinear flow path made through 3D printing was advantageous for improving the braking efficiency compared to the rectangular shape manufactured by general machining.

An Experimental Study for Machined Patterns of Friction Surface on Disc Brake Rotor in Performance Aspect (디스크 브레이크 로터 마찰면 가공 형태에 따른 성능 변화 연구)

  • Jung, Taeksu;Cha, Bawoo;Hong, Yunhwa;Kim, Cheongmin;Hong, Younghoon;Cho, Chongdu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.4
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    • pp.471-479
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    • 2016
  • Cross-drilling and slotting on the frictional surface of a brake rotor are methods used for improving the performance of the brake system. These shapes have particular advantages, such as the shaving effect of a slotted shape, which maintains a clean pad-to-rotor contact surface, and the venting effect of a drilled shape, which provides passageways for the gas to escape. In order to understand the effect of the machined pattern on the brake performance aspect, an experimental method is adopted along with the dynamometer test. The cross-drilled rotor, slotted rotor, and mixed pattern rotor with cross-drilling and slotting machining are prepared and tested in terms of friction coefficient, temperature, braking torque, and noise.

Finite Element Analysis of Temperature Distribution and Thermally Caused Deformation in Ventilated Disk Brakes

  • Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.150-155
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    • 1995
  • In order to analyze the thermal effects of the rotor models, the finite element technique was used in this study. The length of the hat was investigated as a design parameter. At the start of each brake application the disk surface temperature rapidly increases to a maximum value and then decays due to external cooling and thermal conduction to the hat. The calculated results indicate that the long length of the hat shows the minimum deformation in axial direction, which is related to the thermal problems, coned wear, vibration and noise.

Friction and Wear Characteristics of Friction Material with the Content of Hexamethylenetetramine (Hexamethylenetetramine의 함량에 따른 마찰재의 마찰.마모 특성)

  • Kim, Dae-Kyeun;Jang, Ho;Yoon, Ho-Gyu
    • Tribology and Lubricants
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    • v.16 no.4
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    • pp.266-273
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    • 2000
  • The friction characteristics of phenolic resin and model friction materials were investigated with the content of hexamethylenetetamine (HEXA). At 10 wt.% of HEXA, the phenolic resin and model friction materials showed the most stable friction coeffcient in constant temperature test at various test conditions because of its good thermal stability and proper curing reaction. It was found from constant interval test in mild condition that the friction coeffcients of friction materials cured with 10 wt.% of HEXA was the highest and stable values in the whole range of braking operations. However, at the severe condition in constant interval test, the friction coefficient of friction materials cured with 10 wt.% to of HEXA was lowered and as the number of braking operation increased, the values became stable. In order to obtain the thormal stable friction materials, the content of HEXA from 5 to 10 wt.% could be recommended.

Computer Simulations on the Thermal Behaviors of a Friction Pad in High-Speed Train Disk Brakes

  • Kim, Chung Kyun
    • KSTLE International Journal
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    • v.1 no.2
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    • pp.95-100
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    • 2000
  • The thermal behaviors of disk-pad braking models has been analyzed for a high-speed train brake system using the coupled thermal-mechanical analysis technique. The temperature distribution, thermal distortion, and contact stress in the disk-pads contact model have been investigated as functions of the convective heat transfer rate. The FEM results indicate that multiple spot type pads show more stabilized thermal characteristics compared with those of the flat type pads for the increased convective heat transfer rate. The maximum contact stress for a friction pad loaded against a rubbing disk was occurred on the edge of the pad at the disk-pad interface.

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Braking Characteristics of Wet-type Multiple Disc Brakes on Friction Materials (마찰재에 따른 휠굴삭기용 습식 다판 디스크 브레이크의 제동특성)

  • Bae, Myung-Ho;Cho, Yon-Sang
    • Tribology and Lubricants
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    • v.25 no.6
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    • pp.381-386
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    • 2009
  • In general, a brake system of axle for heavy duty machine as a wheel excavator makes use of wettype multiple disk brakes. These disk bakes are very important parts of heavy duty machine because they are dvanced in durability and braking power, and can be designed compactly. Thus, we adesigned and made wettype multiple disk brakes of axle for the wheel excavator to be localization of these imported all. In this study, wet multiple disk brakes were made a comparative test with the 3 types materials of friction disk by the SAE No.2 dynamometer. The friction characteristics were measured and analyzed to decide a suitable material as wear depth of friction disk and dynamic and static friction coefficient on temperature of oil and applied pressure.

Factors Affecting the Design of Brake Disc (제동 디스크 설계를 위한 고려 인자 고찰)

  • Kim, Jeong-Guk;Goo, Byeong-Choon;Kwon, Sung-Tae
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.798-803
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    • 2007
  • The brake system of railway plays an important role to enhance the speed of train, and the brake disc is one of major components relating to frictional braking. The performance enhancement of brake disc directly affects the braking performance of train. It is required to understand and investigate the factors need to be considered for the development of new brake disc with improved materials and performance. In this study, through the literature reviews of previous study, several factors including thermal crack phenomena, friction coefficient, materials and durability of disc, temperature characteristics, etc., were introduced for the design of improved brake disc. Moreover, based on the review results, the design direction of new brake disc was suggested. Eventually, a new brake disc with improved performance would be developed based on this investigation.

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A study on the characteristics of friction in automotive brake lining (자동차용 브레이크 라이닝의 마찰특성에 관한 연구)

  • 정화영
    • Journal of the korean Society of Automotive Engineers
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    • v.8 no.4
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    • pp.56-65
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    • 1986
  • This paper theoretically analyzed the relations between the out-put braking torque and the wheel cylinder pressure in the leading-trailing drum brake for heavy duty truck as the characteristics of friction in break lining, comparing with the results derived from full-scale inertial brake dynamometer test in actual braking condition to develop reliable brake system in extensive using conditions. The main results obtained are as follows; 1) The characteristic curve representing the relations between BEF (Brake Effectiveness Factor) and Friction coefficient derived from theoretical analysis are consistent with the experimental results of dynamometer test. 2) According to the results of dynamometer test, the friction coefficient of brake lining is subject to initial brake speed and the actual using temperature in brake system.

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