• Title/Summary/Keyword: Braking System

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Thermal Design and Analysis Evaluation of ISG Motor for Hybrid Electric Vehicles considering High-speed Driving Condition (고속 운전조건을 고려한 하이브리드 자동차용 ISG 모터 방열설계 및 해석 평가)

  • Kim, Sung Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.1
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    • pp.59-64
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    • 2014
  • Integrated Starter Generator (ISG) system improves the fuel economy of hybrid electric vehicles by using idle stop and go function, and regenerative braking system. To obtain the high performance and durability of ISG motor under continuously high load condition, the motor needs to properly design the cooling system (cooling fan and cooling structure). In this study, we suggested the enhanced design by modifying the thermal design of the ISG motor and then analyzed the improvement of the cooling performance under high-speed condition and generating mode by CFD simulation. The temperatures at the coil and the magnet of the enhanced model were decreased by about $4^{\circ}C$ and $6^{\circ}C$, respectively, compared to those of the conventional model. Therefore, we verified the cooling performance enhancement of the novel thermal design in the case of core loss increment due to the higher speed condition.

A Study on the Lifetime Assessment of Bearings According to the Output Shaft Supporting Structures in Transmissions of a Tracked Vehicles (궤도차량 변속기 출력 축 지지구조에 따른 베어링 수명 영향 평가에 대한 연구)

  • Park, Jong-Won;Kim, Hyoung-Eui
    • Journal of Applied Reliability
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    • v.11 no.4
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    • pp.331-342
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    • 2011
  • The transmission of tracked vehicles performs complex functions as steering, shifting, braking, etc. and the system level life time has been a key influenced by the number of sub-parts like as gear assembly, torque converter, clutches, bearings and so on. In particular, the mechanical type steering system in tracked vehicle has impact shock torques in steering shift and those kind of shock torques can effect on the durability of many sub-parts in power train system. The field failure modes of gear assembly, steering assembly and the bearings of output shaft appear as a very complex phenomenon. In this study, the actual failure, which may occur in field, of the transmission was investigated comprehensively and that the endurance test on the resulting output shaft bearing failure analysis and life assessment was performed. Life time test method used in this study, developed for the purpose of the internal usage, and under these testing techniques the impact of the each bearing damage, which used in tracked vehicle transmission left / right outputs of different structures, was analyzed.

Torque Measurement of Tripod Shaft for HSR-350x (한국형고속열차의 동력전달축 부하측정)

  • Kim, Sang-Soo;Kim, Young-Guk;Kim, Ki-Hwan;Park, Choon-Soo
    • Journal of the Korean Society for Railway
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    • v.10 no.6
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    • pp.660-664
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    • 2007
  • Korea High-speed Railway (HSR-350x) was developed by Korean government, several institutes, and related companies. HSR-350x was investigated its performance and tested at the high speed line. In 2004 December, HSR-350x was run over 350km/h and proved its running performance. And Korean Train Express (KTX) served the commercial traffic for 4 years. These high speed railways have 12 motors to transfer the traction effort or the braking force. To obtain the load of the transfer shaft, it is necessary to measure the transferred torque of the shaft. In this paper, authors propose the construction the measurement system fur monitoring the force transferred to the train from the motor The system was installed to the tripod shaft which is located between the reduction gears and it measures the mechanical load directly.

Analysis on the Fire Accident of Vehicle Due to Damage of Connector and wiring on an Anti-lock Brake System(ABS) Module (ABS 모듈의 접속부 및 전원배선 손상으로 인한 차량화재 사고사례 분석)

  • Park, Nam-Kyu;Kim, Jin-Pyo;Nam, Jung-Woo;Park, Jong-Taek;Song, Jae-Yong
    • Journal of the Korean Society of Safety
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    • v.32 no.5
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    • pp.13-19
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    • 2017
  • In this paper, study of vehicle fire cases caused by connector and power wiring of anti-lock brake system(ABS) module damage is presented. The purpose of ABS module is to improve braking and steering ability under sudden stop of the vehicle by repeatedly activating and releasing the brake with electric signal via electric control unit. The electric control unit for ABS may experience incomplete contact between power line and signal line or electrical breakdown on the printed circuit board by undergoing repetitive signal change which would consequently result in electrical heat and spark, eventually leading to automotive fire. Therefore, the purpose of this paper is to provide fundamental data by analyzing connector and power wiring of ABS module damage conducive to the precise investigation on the cause of vehicle fire.

Design of Navigation Control System for Bi-Modal Tram (바이모달트램의 자동운전시스템 설계)

  • Ryu, Je;Hwang, Byoung-Il;Lee, Sang-Nam;Ryu, Hee-Moon;Byun, Yeun-Sub
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.1060-1066
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    • 2008
  • Bi-modal tram is a new conceptual transit mean for public transportation integrating thoroughfare and railroad vehicle's characteristics together. This paper describes about a software design which will be applied to an automatic driving system, which is called NCS (Navigation Control System), considering such multiplicity of mechanical characteristic. The NCS adopts propulsion, braking, and direction control functions for a tram and utilizes various sensors to fully take control over such functions. In this paper, we defined and analyzed the capabilities of the NCS. Those capabilities are designed with a UML 2.0 based object-oriented modeling technique. Moreover, to ensure the complete operation of such capabilities, a communication protocol (which is capable of controlling sensors, propulsion, brakes, and traveling directions) is designed here. Throughout the paper, firstly, all the NCS related functions are discussed in accordance with the equipments they are belonged to; secondly the UML modeling application techniques for the defined functions and protocols for the communications between equipments are introduced; and lastly a validation process for the design specifications is going to be discussed.

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A Study on the Design of Electronic Control Unit for Antilock Brake System (전자제어식 미끄럼 방지 제동장치의 제어기 설계에 관한 연구)

  • Ha, Yeon-Chul;Cho, Jeong-Mok;Shin, Byung-Chul;Hwang, Don-Ha;Park, Doh-Young;Kim, Yong-Joo
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.2345-2347
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    • 2000
  • ABS(Antilock Brake System) prevents the wheels from "locking" and improve "handling" during braking. Currently, safety and environmental issues are a major concern in the automotive industry. ABS has become the vital brake system. ABS is composed of sensors for wheel speed, a pressure modulator for controlling the brake pressures in the wheel brake cylinders, and an electronic control unit(ECU) which evaluates the signals from the wheel speed sensors and converts these to commands to control the pressure of modulator. In this paper, ECU developed for commercial vehicles is described. Detection of wheel slip, control algorithms of ABS, and diagnosis method of ECU are presented.

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Analysis of the acceleration of KHST prototype on the high speed test line (한국형 고속전철의 진동가속도 시험 연구)

  • Park Chankyounn;Kim Youngguk;Kim Seogwon
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.567-573
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    • 2003
  • Korean High Speed Train (KHST) has been tested on high speed line in JungBu site since it was developed in 2002. The data acquisition system was developed to accomplish successfully this on-line test for proving the dynamic Performance of KHST. This system was consist of the personal computers based on National Instrument PXI modules and the test programs based on Labview 6i. This paper shows that this system is efficient to acquire the test data through the multi-channels connected the accelerometers which located in long distance places and flexible to change and add channels for data acquisition. The dynamic analysis of an on-line test is very complicate because the environmental conditions, as examples radius of curve, inclination of the track, tunnels, bridges, and so forth, and running conditions, as examples driving, braking, the number of working motors, and so forth, have an effect on the results. Therefor, the analysis method is important and this paper proposes the efficient procedure graphically, showing the proposed method simplify the accelerations of 5th bogie frame acquired during the on-line test for KHST.

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A Study on the Development of Composite Brake System through Analysis of advanced Braking Performance Factors (제동성능 고급화 인자 분석을 통한 복합재 제동시스템 개발에 관한 연구)

  • Shim, J.H.;Shin, U.H.;Lee, J.H.;Hwang, S.R.;Yim, W.S.;Kim, B.C.;Lim, D.W.;Hyun, E.J.;Lee, J.M.;Kim, H.K.
    • Journal of Auto-vehicle Safety Association
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    • v.12 no.1
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    • pp.26-32
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    • 2020
  • The luxury car market has been steadily growing for the last 10 years and it might keep expanding in the future. Furthermore, it is expected to be a very competitive market because luxury cars are considred to reflect the technology level of motor companies. For this reason, it is very important for motor companies to improve performances of luxury vehicles. However, it takes years for the companies to increase the technology level for the high performances. In this paper, we aim to analyze the technologies for high quality brake perfomances through investigation of two luxury vehicle models and develop a new high performance brake system. First, we found out a variety of effective factors for the high performances. Second, we conducted the brake performance analysis to figure out the relationship between brake effort and brake feeling. Finally, we develped the new brake system using carbon ceramic composite materials to satisfy the high quality brake performances.

Development of Lane Change System considering Acceleration for Collision Avoidance (충돌회피를 위한 가속도를 고려한 차선 변경 시스템 개발)

  • Kang, Hyunkoo;Lee, Donghwi;Huh, Kunsoo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.2
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    • pp.81-86
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    • 2013
  • This paper presents the lane change system for collision avoidance. The proposed algorithm for the collision avoidance consists of path generation and path following. Using a calculated TTC (Time to Collision), partial braking is operated and collision avoidance path is generated considering relative distance, velocity and acceleration. Based on the collision avoidance path, desired yaw angle and yaw rate are calculated for the automated path following. The lateral controller is designed by a Lyapunov function approach using 3 D.O.F vehicle model and vehicle parameters. The required steering angle is determined from wheel velocity, longitudinal and lateral velocity in order to follow the desired yaw angle and yaw rate. This system is developed MATLAB/Simulink and its performance is evaluated using the commercial software CarSim.

A study of Large Synchronous Machine Drive using Static Frequency Converter (정지형 주파수 변환 장치를 활용한 대용량 동기 발전 전동기 운전에 관한 연구)

  • 박신현;김장목;임익헌;류호선
    • The Transactions of the Korean Institute of Power Electronics
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    • v.8 no.6
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    • pp.496-503
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    • 2003
  • SFC system has come to be used as drive large synchronous machine in many industry applications. Many papers have been presented on the control algorithm of SFC system, not the acceleration and start-up but the rated speed operation with line connection and the braking operation with regeneration which is used in the industry. This paper presents the whole section control algorithm for a large synchronous machine using SFC system. The results of experiment show that the proposed algorithm is proper and effective.