• 제목/요약/키워드: Brake Test

검색결과 391건 처리시간 0.028초

제동패드의 구조와 마찰재 조성이 제동 스킬소음에 미치는 영향 (Effect of Pad Structure and Friction Material Composition on Brake Squeal Noise)

  • 구병춘;김재철;이범주;박형철;나선주
    • 한국철도학회논문집
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    • 제20권1호
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    • pp.1-10
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    • 2017
  • 제동 스킬소음은 승객과 선로 주변의 주민에게 불편을 끼쳐 시급히 해결해야 할 문제의 하나이지만 해결책을 찾는 것은 쉽지 않다. 제동 스킬소음을 저감하기 위한 해결책은 크게 제동 마찰재의 소재를 개량하거나 제동패드의 구조를 개선하는 것으로 구분할 수 있다. 본 연구에서는 현재 KTX 차량에 사용되고 있는 제동패드를 기준으로 마찰재의 소재만을 바꾼 패드와, 동일한 마찰재 소재를 사용하지만 구조를 유연형으로 바꾼 제동패드를 제작하여 제동 다이나모미터에서 다양한 조건으로 마찰특성과 소음특성을 평가하고 영업차량이 역에 정차할 때 측정한 스킬소음과 비교 및 분석하였다. 제동 다이나모미터 시험이 실차 시험을 어느 정도 재현하는 것이 가능한다는 것을 발견하였고, 영업열차에서 최고 스킬소음이 발생한 4,500Hz 대역의 스킬소음은 다이나모미터 시험에서도 정확히 일치하고, 이 주파수는 제동디스크의 고유진동수와 일치하는 것을 규명하였다. 제동 스킬소음이 발생하는 주파수는 캘리퍼에 작용하는 압력, 시험온도, 그리고 제동 초속도에 따라 달라지지만 일정한 경향을 보여주지는 않았다. 개발된 제동패드의 평균 마찰계수는 0.35~0.45의 범위에 있고 마찰재 소재만을 바꾼 경우는 21.6dB(A), 구조를 변경한 경우는 17.3dB(A) 만큼 최대 소음을 줄일 수 있었다.

에타놀-석유(石油) 혼합연료(混合燃料)의 농용석유(農用石油)엔진에의 이용(利用)에 관(關)한 연구(硏究) (Technical Feasibility of Ethanol-Kerosene Blends for Farm Kerosene Engines)

  • 배영환;류관희
    • Journal of Biosystems Engineering
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    • 제7권1호
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    • pp.53-61
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    • 1982
  • As an attempt to reduce the consumption of petroleum resources and to improve the performance of a kerosene engine, a series of experiments was conducted using several kinds of ethanol-kerosene blends under the various compression ratios. The engine used in this study was a single-cylinder, four-cycle kerosene engine having a compression ratio of 4.5. To investigate the feasibility of ethanol-kerosene blends in the original engine, kerosene and blends of 5-percent, 10-percent, and 20-percent-ethanol, by volume, with kerosene were used. And to investigate the feasibility of improving the performance of the kerosene engine, a portion of the cylinder head was cut off to increase the compression ratio up to 5.0 by reducing the combustion chamber volume. Kerosene and blends of 30-percent and 40-percent-ethanol, by volume, with kerosene were used for the modified engine with an increased compression ratio. Variable speed tests at wide-open throttle were also conducted at five speed levels in the range of 1000 to 2200 rpm for each compression ratio and fuel type. Volumetric efficiency, engine torque, and brake specific fuel consumption were determined, and brake thermal efficiency based on the lower heating values of kerosene and ethanol was calculated. The results obtained in the study are summarized as follows: A. Test with the original engine: (1) No abnormal conditions were found when burning ethanol-kerosene blends in the original engine. (2) Volumetric efficiency increased with ethanol concentration in blends. When burning blends of 5-percent, 10-percent, and 20-percent ethanol, by volume, with kerosene, average volumetric efficiency increased 1.6 percent, 2.6 percent, and 4.1 percent respectively, than when burning kerosene. (3) Mean engine torque increased 5.2 percent for 5-percent-ethanol blend, 9.3 percent for 10-percent-ethanol blend, and 11.5 percent for 20-percent-ethanol blend than for kerosene. Increase in engine torque when using ethanol-kerosene blends was due to the improved combustion characteristics of ethanol as well as an increase in volumetric efficiency. (4) Up to ethanol concentration of 20 percent, mean brake specific fuel consumption was nearly constant inspite of the difference in heating value between ethanol and kerosene. (5) Brake thermal efficiency increased 0.3 percent for 5-percent-ethanol blend, 3.8 percent for 10-percent-ethanol blend, and 6.8 percent for 20-percent-ethanol blend than for kerosene. B. Test with the modified engine with an increased compression ratio: (1) When burning kerosene, mean volumetric efficiency, engine torque, and brake thermal efficiency were somewhat lower than for the original engine. (2) Engine torque increased 15.1 percent for 30-percent-ethanol blend and 18.4 percent for 40-percent-ethanol blend than for kerosene. (3) There was no significant difference in brake specific fuel consumption regardless of ethanol concentration in blends. (4) Brake thermal efficiency increased 15.0 percent for 30-percent-ethanol blend and 19. 5 percent for 40-percent-ethanol blend than for kerosene.

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용접구조형 대차 엔드빔의 균열원인 규명 (The cause examination of the crack of the end beam for welding structure type bogie)

  • 홍재성;함영삼;이동형;서정원
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 춘계학술대회 논문집
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    • pp.726-731
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    • 2004
  • Bogie is the connection device between carbody and wheel in railway vehicles. It is the core part that exert a important effect on the passenger safety and running safety. Bogie largely consists of bogie frame, suspension, brake, wheel set. Static and Dynamic load have acted on it complexly. When the bogie is designed, finite element method, static load test, fatigue test, running test should be considered. Some bogie frame of high speed railway freight car have the problem. It's end beam was cracked. The crack of the end beam have a bad effect on brake system. In that case, the cars would be in danger of derailment.

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태백선을 주행하는 화차 엔드빔의 진동특성에 관한 연구 (A Study Vibration Characteristic of Railway Freight Car's End Beam for Taebaek Line)

  • 함영삼;문경호;홍재성;이동형;서정원
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2004년도 춘계학술대회논문집
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    • pp.378-383
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    • 2004
  • Bogie is the connection device between carbody and wheel. It is the core part that exert a important effect on the passenger safety and running safety. Bogie largely consist of bogie frame, suspension, brake, wheel set. Static and Dynamic load have acted on it complexly. So when the bogie is designed, finite element method, static load test, fatigue test running test should be considered. Some bogie frame of high speed railway freight car have the problem. It's end beam was cracked. The crack of the end beam have a bad effect on brake system. ROTEM co. made an improved end beam and applied one set to freight car. this report showed the vibration characteristic which was compared conventional bogie to improved bogie for running safety.

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브레이크 부하를 이용한 유체커플링 실험장치 개발과 토크 성능 예측 (The Development of Hydraulic-Coupling Experimental Apparatus Using Brake Load and Prediction of Torque Performance)

  • 박용호;김기홍
    • 한국정밀공학회지
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    • 제17권5호
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    • pp.100-107
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    • 2000
  • The hydraulic couplings have been widely used in industries, automobile, and power-station drives including ships. A mathematical analysis by which the design and application of hydraulic couplings are made is used in conventional design formulae and general roto-dynamic theories. The fluid flow of hydraulic couplings can be considered to have two component, one circumferentially about the coupling axis, and the other passing fluid from the pump to the turbine in the plane of the coupling axis. Tests have been carried out on the full-scale production coupling. The performance test consists of taking measurement of torque of the fluid coupling for three different amount of working fluid inside with various loads to the output shaft. The purpose of this research is to construct the experimental test equipments and to establish a series of performance test for the domestically developed hydraulic couplings, and to obtain experimental results which can be used to improve the performance of the hydraulic coupling and to solve the practical problems confronted in operation.

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AN AUTOMATED TEST FACILITY FOR EVALUATING FRICTION MATERIAL FOR AUROMOTINE-TYPE DISC BRAKES

  • Hancke, G.P.;Zietsman, R.E.
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1989년도 한국자동제어학술회의논문집; Seoul, Korea; 27-28 Oct. 1989
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    • pp.776-780
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    • 1989
  • A constant torque dynamometer with associated instrumentation and control functions for the development of friction materials for automotive-type disc brakes, has been developed. Full scale disc pads are subject to a series of intermittent brake applications at a constant rotational speed of the brake disc and constant braking power. This paper gives a description of the dynamometer and an example of results obtained.

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브레이크 디스크 커버의 제동 열손상에 대한 실험적 연구 (An Experimental Study on Braking Thermal Damage of Brake Disk Cover)

  • 고광호;문병구
    • 디지털융복합연구
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    • 제13권11호
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    • pp.171-178
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    • 2015
  • 디스크 커버는 브레이크 디스크 및 캘리퍼를 보호하기 위해 설치하고, 고객에게 인도되기 직전에 제거된다. 본 연구에서 디스크 커버의 온도는 주행 시험 차량(2000cc, 디젤)을 대상으로 측정되었다. 주행 시험(120km/h-제동(0.3G)-정지-120km/h-제동(0.5G)-정지)에서 측정된 최고 온도는 디스크 커버 상부에서 $260{\sim}270^{\circ}C$이었고, 디스크 커버 주위에 상당한 변화를 보였다. 이는 고온 디스크로부터 커버로의 주요 열전달이 대류를 통해서임을 커버 주위의 온도 분포로부터 추론 할 수 있다. 즉, 마찰 제동에 의해 발생된 고온의 공기가 디스크 커버 상부까지 올라간 것이다. 그리고 주행 시험 중에 디스크 커버의 상부 영역만이 용융되었다. 디스크 커버의 두께를 0.7mm부터 1.0mm로 증가시키고, 마스킹 테이프 1장을 디스크 커버 상부 영역에 부착하였다. 그 후에 디스크 커버는 주행 시험 시 마찰 제동에 의해 형성된 고온의 공기에도 변형되지 않았다.

외부 공기속도 변화에 따른 소결마찰재와 디스크간 마찰특성 (Influence of External Air Velocity for Tribological Characteristics between Sintered Friction Material and Disk)

  • 김영규;김상호;권석진;정수영;이희성
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.975-985
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    • 2011
  • Cu-Matrix sintered brake pads and low alloyed heat resistance steel are most applied to basic brake system for high energy moving machine. In this research, we analyzed tribological characteristics for influence of air velocity between disk and pad. At low brake pressure with air flow, friction stability was decreased due to no formation of tribofilm at disk surface. But there are no significant change of friction coefficient at all test conditions. Wear rate of friction materials were decreased with increasing of air flow velocity. In result, air flow velocity influenced friction stability, wear rate of friction materials and disk but not friction coefficient.

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