• 제목/요약/키워드: Box pallet

검색결과 13건 처리시간 0.034초

농산물 포장 상자 적재패턴 및 효율 분석 (Analysis of Loading Pattern and Efficiency of Packaging Boxes for Agricultural Products)

  • 안병국;정지안
    • 펄프종이기술
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    • 제36권2호
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    • pp.70-76
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    • 2004
  • The pallet loading pattern and efficiency were analyzed on the packaging boxes for agricultural products. Also, the pallet layout chart was proposed as a convenient tool in selecting the suitable packaging dimensions for them. By researching the layout pattern and maximum number of agricultural products in the packaging box, we can choose the efficient box dimension.

팔레트 적재효율을 고려한 농산물 포장상자 통합규격에 관한 연구 (A Study on Unified Packing Standard for Agricultural Products Based on Pallet Stacking Efficiency)

  • 서교;이정재;서병륜
    • 한국농공학회논문집
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    • 제47권1호
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    • pp.13-22
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    • 2005
  • Despite the variety in sizes and shapes of agricultural products, the unified standardization of packing has been a long time necessity. In this study the stacking efficiency of packing standards for each box using packing Monte Carlo simulation based on the standard pallet is evaluated. As a result of simulation the unified packing standard for agricultural products is suggested by 550$\times$366 mm. With this study it is expected that the unification of the standards can help to increase the utilization of reusable packages and to improve efficiency of agricultural logistics.

A research on the introducing the waterproof corrugated cardboard box for the efficient shipment of chinese cabbages and radishes: Focusing on Garak-dong wholesale market as the center

  • Lee, Rae-Hyup;Sun, Il-Suck
    • Asian Journal of Business Environment
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    • 제2권1호
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    • pp.25-34
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    • 2012
  • It is possible to use pallet for forwarding as chinese cabbages and radishes are general large-scale trading items at the agricultural wholesale market though, however, most of these are forwarded as it have packed in net bags or in P·E bags. Thus, it is still hard for palletizing. The type of packing the product in the net bag makes it difficult for palletizing. It is not a stable shape enough and easily collapsed for pallet loading. Because of this collapsibility, the corrugated cardboard box is being used to enhance forwarding efficiency, but the existing corrugated cardboard box could be crushed easily by moist what is from the agricultural product's property and it also could be squashed by the mass of the loaded box layers on itself. In contrary, the functional waterproof corrugated cardboard box is not collapsed through palletizing and it is efficient for product management with it's ventilation function in respond to pre-cooling effect. Furthermore, because it has various functional shapes as the open type, the partition type and so on, it is effective for maintaining freshness of the product and standardizing the distribution of agricultural product. It is well-known that it is possible to introduce this box to cargo-works of agricultural product. Consequently, the recognition of main distributors about the pallet distribution of the chinese cabbage and the radish was apprehended in this study for activating mechanization of loading and unloading. The survey was conducted to the main distributors such as the forwarder, the auction dealer and the commission merchant with Garak-dong wholesale market as the center. The appropriate packing materials and problems of the existing method for loading and unloading were derived through the survey. Especially, it was focused on analyzing the difference of recognition between the subject groups for the way of using waterproof cardboard corrugated box to deal with the difficult product for packing in normal corrugated box because of the box's absorption of moist from the agricultural product like a chinese cabbage and a radish. Total In the cases of the forwarders and the commission merchants, the net was highly responded as 45%, 74% from each groups for the best packing material for mechanization of distribution and the waterproof corrugated cardboard box was responded as 20%, 22% from each groups as much preferable than multi-stage wooden box. However, for the radish, the waterproof corrugated cardboard box was the best material as 56%, and the auction trader group supported it for 80%. So, the using the waterproof corrugated cardboard box for mechanization of distribution was negative for the chinese cabbage, but it was positive for the radish. The average was 2.42, the standard deviation was 1.24. The negative response(about 55%) was prevailing more than positive response(about 23%). It could be analyzed that even there was the positive recognition for using the waterproof corrugated cardboard box for the radish though the preference for low price of net bag in the chinese cabbage forwarding procedure. Still now, it seems that is a burden for using the waterproof corrugated cardboard box with high price. In the analysis on the recognition differences about using the waterproof corrugated cardboard box for the chinese cabbages and the radish between the forwarders and the commission merchants, generally the negative recognition was prevailing, but the forwarders(2.696) were more positive for using the waterproof corrugated cardboard box than the commission merchants(2.145).

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신선농산물의 수출포장개발에 관한 연구 (Research on Development of Export Packaging for Fresh Agricultural Products)

  • 이수근;이명훈
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2005년도 추계학술발표논문집
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    • pp.127-139
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    • 2005
  • It is very difficult to export the fresh agricultural products to long distant countries such as America and EU without any damage. Fresh exporting products would be met very hazardous environments such as hot and cold weather, heavy trembles with rolling and pitching. Therefore, care should be taken on tight fastening the products inside the container and keeping the designated temperature and relative humidity. The physical strength of outer box should be applied differently because each agricultural product has its own character for packaging. There have been many agricultural products researches for export packaging to the U.S.A. so far. However they have never got desirable results which enough to apply it in real. The main purpose of this research is to develop optimum compressive strength of corrugated fiber board box which would be used to American export packaging of fresh agricultural products such as perilla leaves, green red pepper and spinach.

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토마토 'Tabor' 품종의 파렛트 단위 MAP 적용 연구 (Development of pallet-scale modified atmosphere packaging for 'Tabor' tomatoes)

  • 박종우;김진세;박석호;최동수;최승렬;김용훈;이수장;박천완;이정수
    • 한국식품저장유통학회지
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    • 제23권5호
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    • pp.614-622
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    • 2016
  • 본 연구에서는 수출용 토마토의 파렛트 단위 MAP를 통한 저장 및 유통 가능성을 분석하고 미생물 생육 및 토마토의 품질에 미치는 영향을 분석하고자 하였다. Turning 단계에서 수확된 Tabor 토마토를 박스 포장한 후 제작된 MAP 파렛트에 적층하고 나일론 필름을 이용하여 포장하여 혼합기체를 주입하여 초기 기체조성(5% $O_2$, 1% $CO_2$)을 하였다. MAP 및 일반 파렛트를 $10^{\circ}C$에서 저장하며 감모율, 가용성 고형분 함량, 적정산도, 색변화, 경도 및 페놀화합물함량 변화를 조사하였다. 저장초기 7일 MAP에서는 감모율 및 경도변화가 각각 0.84% 및 0.84N로 관행 파렛트 대비 높게 나타났으나 토마토의 품질에 영향 끼치는 수준은 아닌 반면, 후숙에 따른 총 색변화는 MAP에서 4.72로 관행저장 5.99 대비 21.2% 낮게 나타나 뚜렷한 후숙 지연효과를 나타냈다. 가용성 고형분 함량 및 적정산도는 저장기간이 증가함에 따라 저장방법에 관계없이 감소하는 경향을 나타내었으나, 저장 21일차까지 MAP에서 가용성 고형분, 적정산도 감소율이 각각 1.7% 및 1.9% 지연되었다. 뿐만 아니라 페놀화합물의 경우 관행저장에서 12.4%가 감소한 반면 MAP에서는 3.9%가 증가하였다. 그밖에 저장에 따른 부패율은 MAP 파렛트에서 14일차에 10%, 21일차에 35%이상 낮게 나타났으며, 미생물 성장률에서 총호기성 세균 및 곰팡이의 성장률은 MAP 파렛트에서 관행저장 대비 각각 28.8% 및 38.8% 가량 낮게 나타나 곰팡이 억제를 통한 토마토의 상품성 유지에 뛰어난 효과를 보였다. 이러한 결과에 비추어볼 때 파렛트 MAP 패널 및 나일론 비닐을 이용한 수출용 토마토의 파렛트 단위 MAP는 실용 가능한 기술로서 토마토의 품질 유지 및 저장기간 연장에 효과적일 것으로 판단된다.

Study of Pallet Scale Modified Atmosphere Packaging Films for Reducing Water Condensation

  • Kim, Jinse;Park, Jong Woo;Park, Seokho;Choi, Dong Soo;Choi, Seung Ryul;Kim, Yong Hoon;Lee, Soo Jang;Park, Chun Wan;Lee, Jung- Soo;Cho, Byoung-Kwan
    • Journal of Biosystems Engineering
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    • 제41권2호
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    • pp.98-107
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    • 2016
  • Purpose: The aim of this study was to find an appropriate polymer film, which could reduce the water condensation for pallet-size modified atmosphere packaging (MAP). Methods: Five different types of films were selected from several commercialized films. Prior to the real food storage test, plastic boxes with wetted plastic balls were used to simulate the high humidity conditions of real food storage. The initial MAP condition was 5% oxygen and 95% nitrogen, and the $O_2$ concentration, the relative humidity and water condensation inside the films were checked on a daily basis. The MAP test for tomatoes was conducted by using the most appropriate film from the five films examined in this study. Results: Every film except Mosspack(R) indicated a similar variation in the $O_2$ concentration over the course of time. The relative humidity near the surfaces of all the films except nylon-6 approached saturation conditions over time. For three kinds of films, namely, low-density polyethylene (LDPE) film, anti-fogging oriented polypropylene (AFOPP) film, and Mosspack(R), the inner surfaces of the films were fully covered with dew after a storage period of a day. Conversely, an area of 4.5% was covered with dew in the case of the poly lactic acid (PLA) film, and there was no dew inside the nylon-6 film. The pallet-size MAP test for tomatoes was conducted by using the nylon-6 film and there was no water condensation inside the nylon-6 film over three weeks of storage. Conclusions: During the pallet scale MAP, water condensation could cause severe fungal infection and wetting of the corrugated box. Hence, it was important to minimize water condensation. This study showed that the MAP films with high WVTR such as nylon-6 and PLA could reduce the water condensation inside the pallet scale MAP.

Development of a Low-cost and High-efficiency Post-harvest Bulk Handling Machinery System of Onion - Performance Evaluation and Control

  • Park, Jongmin;Kim, Jongsoon;Jung, Hyunmo
    • 한국포장학회지
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    • 제26권2호
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    • pp.61-69
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    • 2020
  • As post-harvest processes of onions are carried by a 20 kg-net package which results in high-cost and low-efficiency, especially, the insufficient drying and physical damage of onions after harvesting leads to a huge second loss in storage, we had developed a low-cost, high-efficiency post-harvest bulk handling machinery system by collecting onions on a farm using ton-bags, drying with forced air circulation, and sorting/packaging. The post-harvest bulk handling machinery system consisted of 6 devices, and this study designed an automatic feed hopper with a feeding rate control device, an inclined belt conveyor with a two-step chute, and an automatic pallet unloading device for feeding onions into the sorting/packing line. This study also analyzed the performance and control of the total system. The device had 1-ton handling capacity, but the operational condition was set to increase the capacity. The three-step filling method of pallet by the velocity control of the inclined belt conveyor was applied in the post-harvest bulk handling machinery system for the prevention of physical damage. If one worker was set to operate the total system, the time required to complete one palletized load was approximately 5 minutes and 5 seconds. The calculated daily handling capacity was approximately 94 tons, when the daily actual working time was 8 hours. When the developed system was applied to the managerial size of 2,000 ton, the processing cost per ton of the system was decreased by 19.5%, compared with the existing 20 kg-net package-based handling. The developed post-harvest bulk handling machinery system would be a good substitute for the rapid decline and aging of rural labor.

상품라인별 가격결정이 적재효율 및 물류비에 미치는 영향에 관한 연구 (Study on the Effect of Product Line Pricing on Loading Efficiency and Logistics Cost)

  • 정성태;윤남수;한규철
    • 유통과학연구
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    • 제12권8호
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    • pp.55-69
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    • 2014
  • Purpose - Despite the importance of price, many companies do not implement pricing policies smoothly, because typical price management strategies insufficiently consider logistics efficiency and an increase in logistics costs due to logistics waste. This study attempts to examine the effect of product line pricing, which corresponds to product mix pricing, on logistics efficiency in the case of manufacturer A, and analyzes how logistics performance changes in response to these variables. Research design, data, and methodology - This study, based on the case of manufacturer A, involved research through understanding the current status, analyses, and then proposing improvement measures. Among all the products of manufacturer A, product group B was selected as the research object, and its distribution channel and line pricing were examined. As a result of simulation, for products with low loading efficiency, improvement measures such as changing the number of bags in the box were suggested, and a quantitative analysis was conducted on how these measures influence logistics costs. The TOPS program was used for the Pallet loading efficiency simulation tool in this study. To prevent products from protruding out of the pallet, the maximum measurement was set as 0.0mm, and loading efficiency was based on the pallet area, and not volume. In other words, its size (length x width) was focused upon, following the purpose of this study and, then, the results were obtained. Results - As a result of the loading efficiency simulation, when the number of bags in the box was changed for 36 products with low average loading efficiency of 73.7%, as shown in

    , loading efficiency improved to 89.9%. Further, from calculating logistics cost based on the cost calculation standard of manufacturer A, the amount of annual logistics cost reduction amounted to 101,458,084 KRW. Given that the sum of the logistics cost of the product group B of manufacturing enterprises A is 400,340,850 KRW, it can be reduced by 25%, to 298,882,766 KRW. Although many methods improve loading efficiency, this study proved that logistics cost could be reduced by changing the number of bags within boxes. If this measure is applied to other items, visible logistics cost reduction effects will be realized through improvements in loading efficiency. Conclusions - Future pricing policies should consider their correlation with quality, loading efficiency, product specifications, and logistics standardization to prevent logistics waste, enabling management to improve earnings for companies. Thus, when companies decide pricing policies for new products, the aspects of merchandising and marketing should take priority; however, the aspect of logistics also needs to be considered as significant. Measures revealed by the study results are not only the responsibilities of manufacturing enterprises. Pricing policy agreements between manufacturing enterprises and distribution companies, and logistics factors related to price determination should be considered; further, governments should also support them for their collaborations. This will enable consumers to purchase quality products with low prices.

  • 신선 멜론의 수출포장개발에 관한 연구 (Study on Development of Export Packaging for Fresh Melon)

    • 이명훈;정준재
      • 한국포장학회지
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      • 제15권3호
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      • pp.83-91
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      • 2009
    • 미국과의 FTA 체결이 가시화되면서 우리 농산물에 대한 경쟁력과 농가의 소득증대를 위해 멜론수출사업이 시작되는 단계에서 장거리 운송에 상품성을 유지할 수 있는 수출 포장기술의 개발과 포장표준화에 의한 물류비 절감이 필요하다. 본 연구는 수출포장의 1단계라고 할 수 있는 적정포장 설계 부분, 즉 포장강도 및 치수규격 그리고 포장원가 관리 부분에 목적이 있다. 수출대상국인 미국과 일본의 국가표준 파렛트는 각각 T12형($1,200{\times}1,000$ mm)과 T11형($1,100{\times}1,100$ mm)이다. 기존 멜론상자 치수는 $366{\times}275{\times}160$ mm으로 T11형에는 정합하지만, T12형에는 효율성이 떨어지므로 포장모듈치수에 의거하여 멜론상자를 재설계하여, $366{\times}275{\times}165$ mm와 $333{\times}300{\times}200$ mm의 두 가지 규격으로 개선 멜론상자를 설계하였다. $366{\times}275{\times}165$ mm로 개선된 상자는 T11형 파렛트에 적재효율 92.7%, 공간효율 99.8%를 나타내며 일본수출용 멜론상자로 사용할 수 있었고, $333{\times}300{\times}200$ mm로 개선된 상자는 T12형 파렛트에 적재효율 91.7%, 공간효율 95.9%를 나타내며 미국수출용 멜론상자로 사용할 수 있었다. 기존 멜론상자의 포장재질은 SC240/B150/K180/B150/WK180이며, 압축강도 는 559 kgf, 관리강도는 475 kgf이었지만, 개선 멜론상자의 포장재질은 SC240/K180/K180/K180/WK180로써, 압축강도는 597 kgf, 관리강도는 5.7 kgf으로 증가하도록 강도를 높였다. 멜론상자의 1개당 단가는 기존 438원이었으나, 실제로 1,000에 거래하여 개선하도록 요구하였다. $366{\times}275{\times}165$ mm와 $333{\times}300{\times}200$ mm의 치수규격의 개선 멜론상자의 1개당 단가는 각각 484원과 470원으로 나타났다. 기존 포장재의 진동시험 결과 기존 멜론상자는 멜론의 상품화가 되지 않을 정도의 멜론 파손정도가 심했지만, 개선 멜론 상자는 처음 포장형태 그대로 멜론의 상태가 유지되어 상품화에 문제가 없었다.

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    랙크 내 파렛트단위 적재물품의 화재특성에 관한 연구 (A Study on the Fire Characteristics of Palletized Unit-Load Commodities on Racks)

    • 조규환;여인환
      • 한국화재소방학회논문지
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      • 제30권3호
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      • pp.23-30
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      • 2016
    • 현재, 국내 랙크식 창고의 소화설비들은 연면적 및 층수만을 고려하는 평면적인 입장에서의 사양설계로 이루어지고 있다. 하지만 수직적인 구조를 갖는 랙크식 창고는 평면적인 소화설비뿐만 아니라 입면적인 측면도 함께 고려되어져야 하며, 상황에 따른 적절한 성능설계를 지향하기 위해서는 랙크 내 적재되는 물품의 화재하중 산정이 우선시되어야 한다. 이에 본 연구에서는 국내 현장조사 결과와 국외 적재물품 위험도등급 등을 함께 고려하여 구성된 표준 파렛트단위 적재물품(파렛트 +박스단위 적재물품 +비닐포장재)의 화재특성을 분석하였다. 그 결과로 화재하중 산정을 위한 열방출율 및 화재감지기 등의 소화설비를 위한 환경조건인 연기발생률을 도출하였다.