• Title/Summary/Keyword: Bolted joints

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Behaviour of open beam-to-tubular column angle connections under combined loading conditions

  • Liu, Yanzhi;Malaga-Chuquitaype, Christian;Elghazouli, Ahmed Y.
    • Steel and Composite Structures
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    • v.16 no.2
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    • pp.157-185
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    • 2014
  • This paper examines the behaviour of two types of practical open beam-to-tubular column connection details subjected to combined moment, axial and/or shear loads. Detailed continuum finite element models are developed and validated against available experimental results, and extended to deal with flexural, axial and shear load interactions. A numerical investigation is then carried out on the behaviour of selected connections with different stiffness and strength characteristics under various load combination scenarios. The influence of applied levels of axial tensile or compressive loads on the bending stiffness and capacity is examined and discussed. Additionally, the interaction effects between shear forces and co-existing bending and axial loads are examined and shown to be comparatively insignificant in terms of stiffness and capacity in most cases. It is also shown that the range of connections considered in this paper can provide rotational ductility levels in excess of those required under typical design scenarios. Based on these findings, a simplified component-based representation is proposed and described, and its ability to represent the connection response under combined loading is verified using results from detailed numerical simulations.

Design of a Composite Propeller Shaft with the Reduced Weights and Improved NVH (경량화 및 NVH 향상을 위한 복합재료 프로펠러 축의 설계)

  • Yoon, Hyung-Seok;Kim, Cheol;Moon, Myung-Soo;Oh, Sang-Yeob
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.1
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    • pp.151-159
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    • 2003
  • The front 2 pieces of the 3-piece steel propeller shaft installed on a 8.5-ton truck were redesigned with a 1 -piece composite propeller shaft with steel yokes and spline parts to get the reduction of weight and the improvement of NVH characteristics. Based on the analysis of bending vibration, strength and cure-induced residual stresses of the composite propeller shaft, proper composite materials and stacking sequences were selected. The composite propeller shaft requires a reliable joining method between the shaft and steel end parts through a steel connector. From 3-D contact stress analyses of the laminated composite shaft with bolted Joints, the 3-row mechanical joint which satisfies the torque transmission capability has been designed. Several full-scale composite shafts were fabricated and tested to verify the design analyses. The design requirements are shown to be satisfied. With the newly designed composite shaft, the weight reduction more than 50% and improvements in NVH characteristics have been achieved.

Finite Element Analysis of Mechanical Behavior of Bolt Tightened in Plastic Region (소성역 체결 볼트의 기계적 거동 유한요소해석)

  • Cho, Sung-San;Shin, Chun-Se
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.37-42
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    • 2010
  • Plastic region tightening is widely used in critical bolted joints in internal combustion engines in order to reduce the engine weight by maximizing the use of load-carrying capacity of bolt. Mechanical behavior of bolt tightened in plastic region under external axial tensile load is investigated for various friction conditions using three dimensional finite element analysis. The behavior of bolt tightened in elastic region as well as that in tensile test are investigated for comparison. Tightening process is simulated by rotating the bolt in order to examine the friction effect realistically. It is revealed that the bolt tightened in plastic region can carry more external load until the joint is opened, and yields at lower bolt load than the bolt tightened in elastic region. The friction coefficient has effect on the yield load, but not on the load-carrying capacity. Moreover, the scatter in the bolt preload due to friction begins with plastic deformation of bolt in the angle tightening control, whereas it begins with the onset of tightening in the torque tightening control. The observations are interpreted with the residual torsional stress in the bolt generated during the tightening.

Self Healing Bolted Joints System Using Shape Memory Alloy Washer (형상기억합금 와셔를 이용한 볼트접합부 자가치유 시스템)

  • Chang, Ha-Joo;Park, Seung-Hee;Lee, Chang-Gil;Kim, Tae-Heon;Nam, Min-Jun
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.315-318
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    • 2011
  • 본 논문에서는 구조물 연결부의 실시간 손상 검색을 통해 이상이 감지되었을 경우 자가치유까지 가능한 지능형 볼트접합부 시스템에 관한 실험적 연구결과가 제시되었다. 지능형 센서인 PZT센서의 전기-역학적 커플링 특성을 이용한 전기역학적 임피던스 기반의 구조물 건전성 평가 방법이 사용되었다. 전기역학적 임피던스의 측정을 통한 계측값을 베이스라인 값과 비교하는 손상 평가를 통해 구조물 볼트접합부의 볼트풀림 손상을 진단하고, 손상은 손상지수 RMSD를 통하여 정량화되었다. 볼트접합부의 손상이 감지되었을 경우 형상기억합금(SMA) 와셔에 부착되어있는 히팅 필름에 전원을 가함으로써 형상기억합금에 열을 가하고, 가열된 형상기억합금 와셔는 축방향으로 팽창을 함으로써 잃었던 볼트의 토크력을 회복시켜주었다. 실험 결과, 제안된 전기역학적 임피던스 기반의 구조물 건전성 평가기법과 형상기억합금 와셔 기반의 볼트접합부 자가치유 시스템의 성능 평가와 검증이 이루어졌다.

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Three-dimensional finite element simulation and application of high-strength bolts

  • Long, Liji;Yan, Yongsong;Gao, Xinlin;Kang, Haigui
    • Steel and Composite Structures
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    • v.20 no.3
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    • pp.501-512
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    • 2016
  • High-strength structural bolts have been utilized for beam-to-column connections in steel-framed structural buildings. Failure of these components may be caused by the bolt shank fracture or threads stripping-off, documented in the literature. Furthermore, these structural bolts are galvanized for corrosion resistance or quenched-and-tempered in the manufacturing process. This paper adopted the finite element simulation to demonstrate discrete mechanical performance for these bolts under tensile loading conditions, the coated and uncoated numerical model has been built up for two numerical integration methods: explicit and implicit. Experimental testing and numerical methods can fully approach the failure mechanism of these bolts and their ultimate load capacities. Comparison has also been conducted for two numerical integration methods, demonstrating that the explicit integration procedure is also suitable for solving quasi-static problems. Furthermore, by using precise bolt models in T-Stub, more accurately simulate the mechanical behavior of T-Stub, which will lay the foundation of the mechanical properties of steel bolted joints.

Detection and location of bolt group looseness using ultrasonic guided wave

  • Zhang, Yue;Li, Dongsheng;Zheng, Xutao
    • Smart Structures and Systems
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    • v.24 no.3
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    • pp.293-301
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    • 2019
  • Bolted joints are commonly used in civil infrastructure and mechanical assembly structures. Monitoring and identifying the connection status of bolts is the frontier problem of structural research. The existing research is mainly on the looseness of a single bolt. This article presents a study of assessing the loosening/tightening health state and identifying the loose bolt by using ultrasonic guided wave in a bolt group joint. A bolt-tightening index was proposed for evaluating the looseness of a bolt connection based on correlation coefficient. The tightening/loosening state of the bolt was simulated by changing the bolt torque. More than 180 different measurement tests for total of six bolts were conducted. The results showed that with the bolt torque increases, value of the proposed bolt-tightening index increases. The proposed bolt-tightening index trend was very well reproduced by an analytical expression using a function of the torque applied with an overall percentage error lower than 5%. The developed damage index based on the proposed bolt-tightening index can also be applied to locate the loosest bolt in a bolt group joint. To verify the effectiveness of the proposed method, a bolt group joint experiment with different positions of bolt looseness was performed. Experimental results show that the proposed approach is effective to detect and locate bolt looseness and has a good prospect of finding applications in real-time structural monitoring.

Experimental investigation of local stress distribution along the cross-section of composite steel beams near joints

  • Sangwook Park;Patricia Clayton;Todd A. Helwig;Michael D. Engelhardt;Eric B. Williamson
    • Steel and Composite Structures
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    • v.51 no.5
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    • pp.563-573
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    • 2024
  • This research experimentally evaluated the local stress distribution along the cross-section of composite beams under both positive and negative moments. The experiment utilized a large-scale, two-story, two-by-three bay steel gravity frame with a concrete on metal deck floor system. The composite shear connections, which are nominally assumed to be pinned under gravity loading, can develop non-negligible moment-resisting capacity when subjected to lateral loads. This paper discusses the local stress distribution, orshear lag effects, observed near the beam-to-column connections when subjected to combined gravity and lateral loading. Strain gauges were used for measurements along the beam depth at varying distances from the connection. The experimental data showed amplified shear lag effects near the unconnected region of the beam web and bottom flange under the applied loading conditions. These results indicate that strain does not vary linearly across the beam cross-section adjacent to the connection components. This insight has implications for the use of experimental strain gauge data in estimating beam demands near the connections. These findings can be beneficial in informing instrumentation plans for future experimental studies on composite beams.

Comparison of Behavior of Connections between Modular Units according to Shape of Connector Plates (연결 강판 형상에 따른 모듈러 유닛 간 접합부의 거동 비교)

  • Lee, Sang Sup;Bae, Kyu Woong;Park, Keum Sung
    • Journal of Korean Society of Steel Construction
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    • v.28 no.6
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    • pp.467-476
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    • 2016
  • For the connections between modular units in modular buildings, the bolted joints with connector plates are used commonly. The strength of structure is determined by the weakest part of structure and the connections may be weaker than the members being joined. Therefore, to check the safety of modular building, the structural performance of connections between modular units as well as that of beam-to-column connections should be evaluated. In this study, the behavior of module to module connection with straight and cross shaped connector plates is investigated by lateral cyclic tests according to KBC2009 0722.2.4 which shall be conducted by controlling the story drift angle in the width and the longitudinal direction respectively. All of test results generally show the stable ductile behavior up to 0.04rad drift levels and the tests in longitudinal direction show a superior energy dissipation per cycle in each of the load steps. However, the straight shaped connector plates have the degradation of stiffness with cyclic loading and the larger drift angle of column than the cross shaped connector plates.

Evaluation of Structural Behavior of Tapered Member with Snug-tightened Flush End-plate Connection (밀착조임 볼트체결방법에 따른 엔드플레이트 접합부의 구조성능평가)

  • Chung, Kyung-Soo;Kim, Woo-Sik;Park, Man-Woo;Do, Byung-Ho
    • Journal of Korean Society of Steel Construction
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    • v.22 no.2
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    • pp.121-128
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    • 2010
  • The current trends in steel construction involve the use of tapered sections to minimize the use of excess materials to the extent possible, by choosing cross-sections that are as economical as possible abandoning the classical approach of using prismatic members. In addition, snug-tightened connections, especially the end-plate type, have the advantage of fetching less construction costs and shorter assembly times as opposed to fully tightened joints. Although they have many merits, however, snug-tightened bolted end plates are extremely complex in their structural behavior. In this study, an experimental investigation of the snug-tightened flush end-plate connections of tapered beams were conducted. The primary test parameters were the torque for the clamping bolt, the loading pattern, the bolt type and the connection failure type. Using initial stiffness and load-carrying capacity as proposed by Silva et al. and AISC (2003), the moment-rotation curve of a linearly tapered member with a snug-tightened flush end-plate connection was predicted. Moreover, numerical and experimental data for moment-rotation curves were compared.

Evaluating long-term relaxation of high strength bolts considering coating on slip faying surface

  • Nah, Hwan-Seon;Lee, Hyeon-Ju;Choi, Sung-Mo
    • Steel and Composite Structures
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    • v.16 no.6
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    • pp.703-718
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    • 2014
  • The initial clamping forces of high strength bolts subjected to different faying surface conditions drop within 500 hours regardless of loading, any other external force or loosening of the nut. This study develops a mathematical model for relaxation confined to creep on a coated faying surface after initial clamping. The quantitative model for estimating relaxation was derived from a regression analysis for the relation between the creep strain of the coated surface and the elapsed time for 744 hours. This study establishes an expected model for estimating the relaxation of bolted joints with diverse coated surfaces. The candidate bolts are dacro-coated tension control bolts, ASTM A490 bolt, and plain tension control bolts. The test parameters were coating thickness, species of coating. As for 96, 128, 168, and $226{\mu}m$ thick inorganic zinc, when the coating thickness was increased, relaxation after the initial clamping rose to a much higher range from 10% to 18% due to creep of the coating. The amount of relaxation up to 7 days exceeded 85% of the entire relaxation. From this result, the equation for creep strain can be derived from a statistical regression analysis. Based on the acquired creep behavior, it is expected that the clamping force reflecting relaxation after the elapse of constant time can be calculated from the initial clamping force. The manufacturer's recommendation of inorganic zinc on faying surface as $75{\mu}m$, appears to be reasonable.