• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.8
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• pp.917-923
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• 2014

Subminiature joining bolts are required for the electronic parts of gadgets such as mobile phones and watch phones. During the miniaturization of bolt heads, it is difficult to obtain sufficient joining force owing to the risk of shear fracture of the bolt head or severe plastic deformation on the bit region. In this study, the maximum joining torque for the bit depth was predicted using finite element analysis. A shear fracture test was conducted on a wire used in bolt forming. The results of this test were subjected to finite element analysis and a fracture criterion was obtained by comparing the experimental and analysis results. The shear fracture of the bolt head during joining was predicted based on the obtained criterion. Furthermore, the maximum joining torque was predicted for various bit depths. Fracture on the boundary between the bolt head and thread was found to occur in lower joining torque as bit depth increases.

• Journal of the Korean Society for Heat Treatment
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• v.36 no.1
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• pp.15-21
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• 2023

Recently, ultra-high strength bolts have been developed for weight lightening of a vehicle and fuel efficiency. However, some amount of diffusible H is absorbed into the bolt during its manufacturing process so that H embrittlement (HE) often occurs particularly in high strength bolts with a tempered martensitic microstructure. This brings attention to ultra-high strength pearlitic bolts with a high resistance to HE. Therefore, in this study the HE resistance of the 1.6 GPa grade pearlitic bolt was evaluated through tightening tests and slow strain rate tests (SSRTs), and fracture surfaces of failed bolts were comparatively observed. A critical H content for the tightening test turned out to be ~0.23-0.35 mass ppm. The bolt with a diffusible H content of ~0.35 mass ppm was fractured during the tightening test, showing a quasi-cleavage fracture surface, indicating the occurrence of HE. In addition, the bolt underwent premature elastic failure during the SSRT. This implies that the HE resistance of high strength bolts can be evaluated by both tightening test and SSRT.

• Journal of the Korean Society of Safety
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• v.28 no.3
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• pp.29-32
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• 2013

An aircraft made an emergency landing through the loss of capability controlling steering. A torsion link which is a part of steering apparatus has been adrift from the steering system and the bolt connected to the steering link has fractured. At the same time, the FLIR(Forward Looking Infrared Radar) mounted in front of the steering link has been also damaged. In the early of this investigation, we considered the failure of the FLIR had occurred first, that FLIR hit the steering link and finally the bolt fractured. The fractured section of the bolt has shown a beach mark and a dimple mark as well. The outside of the bolt has shown a large deformation by a heavy load. As a result, we have found out what the cause of the heavy load and the fractures for bolt, link and FLIR have occurred in what order.

• Proceedings of the KSME Conference
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• 2005.11a
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• pp.125.2-125.2
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• 2005

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.1
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• pp.111-118
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• 2000

Over tightening experiments of the tension-controlled bolts are carried out and the stripping mechanism is reviewed base on the observed results. There are two modes of bolt failure due to the over tightening : one the fracture of the bolt the other the thread stripping Bifurcation between these two modes is rather delicate but it seems being related with the elastic flexibility of the bolt which depends upon the unused thread length. The fracture mode occurs in the bolts with good flexibility while the latter with bad one. According to the ISO Standard some meter coarse threads like M20 and M22 have the same pitch which causes bigger fastener to less resistance in shear and bending compared with the smaller one. however since UNC thread system adapts different pitch for different nominal diameter unified coarse threads show better stripping resistance than their corresponding meter threads.

• Journal of the Korea Institute of Military Science and Technology
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• v.13 no.5
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• pp.769-774
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• 2010

It happened fractures on special bolt which supported main landing gear actuator up-lock rod of aircraft. Cracks were initiated mainly from the center hole and the external thread of the special bolt. To find out failure root causes, metallographic, fractographic analyses as well as test work were carried out. From the fractographic study by SEM work, fracture occurred by a brittle intergranular type failure. The fracture could be occurred primarily by solid-metal-induced embrittlement due to cadmium embrittler penetrated into the flaw existed after machining work for center hole and thread on the bolt during baking treatment processing to eliminate hydrogen. For its successful application, cadmium EP bolts require proper and adequate baking treatment after electroplating, and make no more drilled center hole on the bolt to prevent same failure.

• Journal of the Korean Society of Industry Convergence
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• v.22 no.6
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• pp.649-655
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• 2019

Fracture behaviors of SCM435 high strength bolt have been studied including macroscopic and microscopic fracture observation, Energy Dispersive X-ray Spectroscopy, Vickers hardness test and applied stress evaluation. cracks (ratchet marks) were generated by the repetitive loads acting on the bolts, initial stress of bolt and the stress concentration. The applied stress was found to be slightly higher than the fatigue limit of the material. The initial stress of bolt must be removed, and the mold temperature during the process must be maintained by room temperature. Bolts are recommended to be peened to improve fatigue limit.

• The Journal of Engineering Geology
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• v.20 no.1
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• pp.101-109
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• 2010

There are many slopes generally developed by excavation and cut slope with small steps on massive slopes of roads. Especially these cut slopes which excavating around fault fracture zone need a reinforcement technology in order to ensure safety. In the case of slope excavation, it is difficult to use the existing slope support at fracture zone because of geological characteristics. Especially the factor of safety decreases significantly due to the movement of blocks in bed rocks and the expansion of interspace of discontinuous planes in fractured zones caused by excavation. Thus an efficient reinforcement technique in accordance with geological properties of fracture zones needs to be developed because the existing slope support has a restricted application. Therefore it is necessary to develop the specialized rock bolt technique in order to ensure an efficient factor of safety for anomalous fracture zones in slopes and tunnels. The purpose of this study is to develop newly improved rock bolt to increase a supporting effect of the swellex bolt method used recently as a friction type in fracture zones.

• Journal of the Korean Society of Hazard Mitigation
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• v.8 no.4
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• pp.39-45
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• 2008

Breakaway support for small signs of size $0.293\;m^2{\sim}0.360\;m^2$ using indented tube type bolt of D12 mm with 6 mm inner diameter has been developed and the structural strength of the support system for the wind load was verified through static shear and tension tests. One important value in understanding the dynamic behavior of sign post and impact vehicle is the fracture energy of the sign support. In this study, fracture energy needed to break the sign support was estimated by pendulum test and computer simulation using LS-DYNA program. Support system composed of 3 indented bolts was found to sustain the 43.1 kg$\sim$51.2 kg wind load safely. Fracture energy for one indented bolt was measured as 163.3J from the pendulum test, and was calculated as 153J from the LS-DYNA simulation. The closeness between these two values verified the validity of the simulation model.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2006.05a
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• pp.1218-1222
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• 2006

The bolts fixing the valve cover to the engine were often reported to be failed in a wheel loader model. Recently this failures were continually repeated in the specified equipment. In order to identify the fatigue fractures of the bolts, various vibration tests were carried out. From these tests, it was found out that the failure was due to the resonance between the excitation force of engine and the transverse mode of engine valve cover. So, the several modifications for the bolts were considered to avoid the resonance. Finally, the bolt failure problem was clearly resolved.