• Title/Summary/Keyword: Boiler simulation

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A Feasibility Study on Adopting Sliding Pressure Operation for Drum Type Boiler

  • Baek, SeHyun;Kim, HyunHee;Park, SangBin;Kim, YoungJoo;Park, Hoyoung
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.3
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    • pp.403-407
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    • 2016
  • In general, drum-type boilers are designed for base load duty and applied under constant pressure operation mode. Recently, however conditions often occur that even drum-type boilers have to operate at partial load conditions. A feasibility study on adopting the sliding pressure operation for drum-type boiler was conducted, and corresponding performance changes and effects on the equipment were analyzed by utilizing a process simulation model. As a result, the conclusion was reached that drum type boilers are able to adopt the sliding pressure operation and can improve of net efficiency at part load operation in spite of the Rankine cycle efficiency reduction due to the decreases in main steam pressure. Because of thank to improvement of high pressure turbine stage-1 internal efficiency and power savings of boiler feed water pump. The sliding pressure operation is advantageous in terms of stress level relief for boiler tube as well as maintaining the rating steam temperature at part load condition. However, cautions are required because the drum boilers have poor dynamic response characteristics which may get worse during the sliding pressure operation.

The Development of Boiler Fuel Control Algorithm and Distributed Control System for Coal-Fired Power Plant (석탄화력발전소 보일러 연료제어 알고리즘과 분산제어시스템의 개발)

  • Lim, Gun-Pyo;Lee, Heung-Ho
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.62 no.1
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    • pp.36-44
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    • 2013
  • This paper is written for the development and application of boiler fuel control algorithm and distributed control system of coal-fired power plant by the steps of design, coding, simulation test, site installation and site commissioning test. Fuel control algorithm has the upper algorithm and it is boiler master control algorithm that controls the fuel, feed water, air by generation output demand. Generation output demand by power load influences fuel control. Because fuel can not be supplied fast to the furnace of boiler, fuel control algorithm was designed adequately to control the steam temperature and to prevent the explosion of boiler. This control algorithms were coded to the control programs of distributed control systems which were developed domestically for the first time. Simulator for coal-fired power plant was used in the test step. After all of distributed control systems were connected to the simulator, the tests of the actual power plant were performed successfully. The reliability was obtained enough to be installed at the actual power plant and all of distributed control systems had been installed at power plant and all signals were connected mutually. Tests for reliability and safety of plant operation were completed successfully and power plant is being operated commercially. It is expected that the project result will contribute to the safe operation of domestic new and retrofit power plants, the self-reliance of coal-fired power plant control technique and overseas business for power plant.

Heat Transfer Characteristics of 0.5 t/h Class Non-Furnace Boiler with a Metal Fiber Burner (금속섬유 버너를 채택한 0.5 t/h 급 무연소실 보일러의 열전달 특성)

  • Ahn, Joon;Kim, Jong-Jin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.2
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    • pp.215-220
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    • 2011
  • A 0.5 t/h class non-furnace boiler has been developed with the aim of achieving a high efficiency and compactness. A metal fiber burner has been adopted so that a stable flame can be obtained. The tube banks are installed downstream of the burner. Bare tubes are used upstream, while finned tubes are installed downstream. The heat-transfer characteristics of the non-furnace boiler have been studies on the basis of the results of the numerical simulation as well as those of the experiment. Important design parameters such as the bulk temperature along the streamwise direction and the temperature of the fin tips have been evaluated using the CFD results and compared with the experimental data and the empirical correlations typically used for the design of the boiler.

A Numerical Study on the Effects of SOFA on NOx Emission Reduction in 500MW Class Sub-bituminous Coal-Fired Boiler (500MW급 아역청탄 전소 보일러의 NOx 배출저감에 미치는 SOFA 영향에 관한 연구)

  • Kang, Ki-Tae;Song, Ju-Hun;Yoon, Min-Ji;Lee, Byoung-Hwa;Kim, Seung-Mo;Chang, Young-June;Jeon, Chung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.11
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    • pp.858-868
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    • 2009
  • A numerical investigation has been carried out about the performance of a 500MW class tangentially coal-fired boiler, focusing on the optimization of separated overfire air (SOFA) position to reduce NOx emission. For this purpose, a comprehensive combination of NOx chemistry models has been employed in the numerical simulation of a particle-laden flow along with solid fuel combustion and heat and mass transfer. A reasonable agreement has been shown in baseline cases for predicted operational parameters compared with experimental data measured in the boiler. A further SOFA calculation has been made to obtain optimum elevation and position of SOFA port. Additionally, clarifying on the effect of SOFA on NOx emission has been carried out in the coal-fired boiler. As a result, this paper is valuable to provide an information about the optimum position of SOFA and the mechanism by which the SOFA would affect NOx emission.

A Study on Interpolated Step Response Model of Dynamic Matrix Control(DMC) for a Boiler-Turbine System of Fossil Power Plant (계단 응답 모델의 보간을 이용한 화력발전 보일러-터빈 시스템의 동역학 행렬제어(DMC)에 관한 연구)

  • Moon, Un-Chul;Oh, Seok-Ho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.6
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    • pp.109-115
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    • 2008
  • This paper proposes an adaptive Dynamic Matrix Control (DMC) and its application to boiler-turbine system In a conventional DMC, object system is described as a Step Response Model (SRM). However, a nonlinear system is not effectively described as a single SRM. In this paper, nine SRMs at various operating points are prepared. On-line interpolation is performed at every sampling step to find the suitable SRM. Therefore, the proposed adaptive DMC can consider the nonlinearity of boiler-turbine system. The simulation results show satisfactory results with a wide range operation of the boiler-turbine system.

FPGA application for wireless monitoring in power plant

  • Kumar, Adesh;Bansal, Kamal;Kumar, Deepak;Devrari, Aakanksha;Kumar, Roushan;Mani, Prashant
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1167-1175
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    • 2021
  • The process of automation and monitoring in industrial control system involves the use of many types of sensors. A programmable logic controller plays an important role in the automation of the different processes in the power plant system. The major control units are boiler for temperature and pressure, turbine for speed of motor, generator for voltage, conveyer belt for fuel. The power plant units are controlled using microcontrollers and PLCs, but FPGA can be the feasible solution. The paper focused on the design and simulation of hardware chip to monitor boiler, turbine, generator and conveyer belt. The hardware chip of the plant is designed in Xilinx Vivado Simulator 17.4 software using VHDL programming. The methodology includes VHDL code design, simulation, verification and testing on Virtex-5 FPGA hardware. The system has four independent buzzers used to indicate the status of the boiler, generator, turbine motor and conveyer belt in on/off conditions respectively. The GSM is used to display corresponding message on the mobile to know the status of the device in on/off condition. The system is very much helpful for the industries working on plant automation with FPGA hardware integration.

A study on the fuzzy logic control for boiler-turbine system (보일러 터빈 플랜트의 퍼지 논리 제어에 관한 연구)

  • 김호동;김용호;안상철;권욱현
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.687-692
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    • 1991
  • To reduce the complexity in constructing a fuzzy logic controller of multivariable systems, three major methods are presented. One is the method of constructing single-input-single-output fuzzy logic controllers after decoupling the target system. Another is the method of using fuzzy relation matrices which indicate the relation between each input and output. The other is the method of using the hierarchically classified inputs which dominantly influence one output than other inputs. Using the last two methods, simulation results of fuzzy logic controller implemented on 160MW boiler-turbine plant model are also shown.

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Decentralized Adaptive Control of Drum Type Boiler System (드럼형 보일러 시스템의 분산 적응 제어)

  • Choi, Young-Moon;Jo, Cheol-Hyeong;Kong, Jae-Sop;Seo, Jin-Heon
    • Proceedings of the KIEE Conference
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    • 1993.11a
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    • pp.320-322
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    • 1993
  • In this paper, the decentralized adaptive control scheme is applied to the control of drum type boiler system. Because the scheme requires the stability of interconnections, static feedback is used to satisfy the requirement of the scheme. From a priori knowledge of the system, system parameter estimates are bounded to prevent parameter drifting. Computer simulation shows that the decentralized adaptive control is suitable for the control of drum type boiler system and robust in the presence of disturbance.

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EXPERIMENTAL AND COMPUTATIONAL PREDICTION OF CONCENTRATION OF CARBON MONOXIDE GAS RELEASED FROM EXHAUST TUBE OF GAS BOILER (가스보일러 배기통 이탈에 의한 CO가스 누출확산 실험 및 수치해석)

  • Kang, Seung-Kyu;Choi, Kyung-Suhk;Yoon, Joon-Yong
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.172-175
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    • 2008
  • In the last five years, 45 people died and 104 were wounded because of carbon monoxide poisoning accident. CO poisoning accident is higher than any other gas accident in the rate of deaths/incidents. Most of these CO poisoning accidents were caused by defective exhaust tube in the old gas boiler and multi-use facility. In this study, the spread of CO gas released from leakage hole of exhaust tube was analyzed by computational flow modeling and concentration measuring test. CO gas leaked form exhaust tube in a building was highest concentrated near the ceiling and formed the circular currents along the walls. Through these experiments and simulation, the reasonable installation location of CO alarm was made certain and suggested.

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A Study on Development of Nonlinear Low Order Models for an Once-through Type Boiler (관류형 보일러의 비선형 저자모델 개발에 관한 연구)

  • Lee, Jae-Yong;Chae, Seog;Bien, Zeungnam;Yoon, Myoung-Joong
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.36 no.1
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    • pp.58-67
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    • 1987
  • By use of the real recorded data obtained from a power plant, nonlinear low-order state space models are developed for an once-through type power plant boiler. In order to understand the boiler dynamics and to use for the back-up controller design, the unknown model parameters have been estimated using the nonlinear estimation technique, i.e. Extended Kalman Filter method. It is shown that the simulation results coincide with the measurement data within 5% relative error range, which are acceptable from a back-up controller design point of view.

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